Target Audience:
Husqvarna owners, DIY mechanics, and professional motorcycle workshops.
Value Proposition:
Provides the essential technical data to maintain, troubleshoot, and repair the 2007-2008 Husqvarna TC series motorcycles efficiently.
Manual Utility:
As a service/workshop manual, it offers a level of detail far beyond an owner's manual, making it indispensable for hands-on work.
Comprehensiveness:
Designed for mechanics, implying a complete and in-depth coverage of all operational and repair aspects.
Diagnostic Focus:
Likely includes troubleshooting sections to efficiently identify and fix problems.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures for all specified models.
Fuel System:
Carburetor/fuel injection system diagnosis, cleaning, adjustment, and repair.
Ignition System:
Spark plug, coil, CDI unit, and wiring diagnostics and repair.
Cooling System:
Radiator, hoses, water pump, and thermostat inspection and replacement.
Exhaust System:
Muffler, header pipe, and heat shield inspection and replacement.
Transmission And Clutch:
Gearbox disassembly, inspection, repair, clutch operation, and adjustment procedures.
Suspension Front:
Fork seal replacement, oil change, internal component service, and adjustment procedures.
Suspension Rear:
Shock absorber service, linkage maintenance, and bearing replacement.
Braking System Front:
Caliper, master cylinder, brake line, and rotor service and bleeding procedures.
Braking System Rear:
Caliper, master cylinder, brake line, and rotor service and bleeding procedures.
Wheel And Tire:
Spoke tensioning, wheel bearing replacement, and tire changing procedures.
Electrical System:
Wiring diagrams, lighting, battery, charging system, and ignition switch diagnostics.
Frame And Bodywork:
Frame inspection, fairing removal and installation, seat, and fuel tank service.
Scheduled Maintenance:
Detailed maintenance schedules and procedures for regular servicing.
Troubleshooting Guides:
Diagnostic charts and steps to identify and resolve common and uncommon issues.
Component Replacement:
Step-by-step instructions for replacing all major and minor components.
Torque Specifications:
Accurate torque values for all fasteners and critical components.
Special Tools:
Identification and usage of any specialized tools required for service.
Diagnostic Capabilities:
Covers basic to advanced diagnostics, including electrical system troubleshooting.
Rebuild Procedures:
Detailed instructions for complete engine, transmission, and suspension rebuilds.
Calibration And Adjustment:
Procedures for carburetor adjustment, ignition timing (if applicable), and suspension settings.
Engine Type Tc250:
Single-cylinder, 4-stroke (typically with a specific bore/stroke ratio for the 250cc class).
Engine Type Tc450:
Single-cylinder, 4-stroke (typically with a specific bore/stroke ratio for the 450cc class).
Engine Type Tc510:
Single-cylinder, 4-stroke (typically with a specific bore/stroke ratio for the 500-510cc class).
Cooling System:
Liquid-cooled
Valve Actuation:
DOHC (Double Overhead Camshaft) with 4 valves per cylinder.
Horsepower Tc250 Est:
Approx. 35-40 HP (specific figures require manual lookup).
Horsepower Tc450 Est:
Approx. 45-50 HP (specific figures require manual lookup).
Horsepower Tc510 Est:
Approx. 50-55 HP (specific figures require manual lookup).
Fuel Delivery:
Carburetor (likely Keihin FCR series or similar performance carburetor) for all models.
Carburetor Size:
Typically 39mm or 41mm for these models (specifics depend on exact model variant).
Wheelbase Approx:
Approximately 1470-1490 mm (specifics vary by model).
Seat Height Approx:
Approximately 940-950 mm (specifics vary by model).
Dry Weight Approx Tc250:
Around 105-110 kg (specifics vary by model and year).
Dry Weight Approx Tc450:
Around 110-115 kg (specifics vary by model and year).
Dry Weight Approx Tc510:
Around 115-120 kg (specifics vary by model and year).
Fuel Tank Capacity:
Typically 7.5 - 9.5 liters, depending on specific model variant.
Oil Change Interval:
Typically every 10-15 operating hours or annually, depending on usage. Specifics in manual.
Air Filter Cleaning:
Frequent cleaning, often every few rides or as needed based on conditions. Specifics in manual.
Spark Plug Replacement:
Intervals vary, but often around 25-50 operating hours. Specifics in manual.
Valve Clearance Check:
Critical for 4-stroke engines, typically checked every 50-100 operating hours. Specifics in manual.
Chain And Sprockets:
Regular cleaning, lubrication, and adjustment; replacement as wear dictates. Specifics in manual.
Engine Oil Type:
JASO MA certified 10W-40 or 15W-50 motorcycle specific synthetic oil recommended. Specifics in manual.
Engine Oil Capacity:
Approx. 0.7-1.0 liters (specific to engine size). Specifics in manual.
Fork Oil Type:
Dedicated motorcycle fork oil, typically a 5W or 10W viscosity. Specifics in manual.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid. Specifics in manual.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (typically a 50/50 mix with distilled water). Specifics in manual.
Clutch Wear:
Diaphragm spring or clutch plate wear can occur with aggressive use. Manual provides diagnosis and replacement.
Carburetor Tuning:
Proper jetting and adjustment are crucial for optimal performance; manual details tuning procedures.
Suspension Seals:
Fork seal leaks are common in off-road riding; manual provides seal replacement instructions.
Engine Top End Wear:
Piston, rings, and cylinder wear are expected with high hours; manual details top-end rebuilds.
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, is one of the oldest motorcycle manufacturers.
Tc Series Development:
The TC series represents Husqvarna's lineage in motocross and off-road competition, evolving with engine technology and chassis advancements.
Key Changes 2007-2008:
These model years saw refinements in engine performance, suspension tuning, and chassis components based on racing feedback.
Manufacturing Location:
Likely manufactured in Italy during this period under the Cagiva Group ownership.
