HUSQVARNA TE 250 450 510 Service Repair Manual 2007-2008

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🏷️ Basic Information Identification Make: Husqvarna Model: TE Series (TE 250, TE 450, TE 510) Year: 2007-2008 Codes Chassis Code: Not specified in product data Engine Code Prefix: TE250, TE450,...

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Taper: Motorcycle

Distributeur:

UGS: 268138

Mots clés: 2007 2008 Husqvarna Motorcycle Motorcycles TE 250 TE 450 TE 510 TE Models

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE Series (TE 250, TE 450, TE 510)

Year:

2007-2008

Codes

Chassis Code:

Not specified in product data

Engine Code Prefix:

TE250, TE450, TE510 variants

👋 Introduction

Market Position

Segment:

Enduro/Off-Road Motorcycles

Target Audience:

Husqvarna owners, mechanics, and enthusiasts performing maintenance, repairs, and restoration

Competitive Analysis

Comparative Manuals:

Competes with official factory service manuals and other aftermarket repair guides for similar off-road bikes

Key Features

Completeness:

Highly detailed, comprehensive coverage for a wide range of repair and maintenance tasks

Usability:

Superb table of contents enhances navigation and efficiency

Value Proposition:

Enables owners to perform extensive work themselves, saving on labor costs and ensuring proper upkeep

📋 Manual Details

Coverage Areas

Covered Models:

Husqvarna TE 250, TE 450, TE 510

Covered Years:

2007, 2008

Page Count

Page Count:

Hundreds of pages (exact count not specified)

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English (presumed, common for this type of manual)

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed repair, maintenance, and troubleshooting for all engine variants (TE 250, TE 450, TE 510)

Transmission:

Service and repair procedures for the gearbox and clutch systems

Fuel System:

Carburetor or fuel injection system diagnostics, cleaning, and repair (depending on specific model variant)

Ignition System:

Spark plug, coil, and ignition timing related diagnostics and repair

Cooling System:

Radiator, coolant, fan, and thermostat service and repair

Lubrication System:

Oil pump, oil filter, and lubrication circuit maintenance and troubleshooting

Exhaust System:

Muffler, header pipe, and related component service

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, and starter motor

Suspension Front:

Fork (upside-down type) disassembly, service, and tuning

Suspension Rear:

Shock absorber, linkage, and swingarm service and adjustment

Braking System:

Front and rear brake caliper, master cylinder, hose, and pad service and bleeding procedures

Wheel And Tire:

Wheel bearing service, spoke tensioning, and tire mounting/dismounting

Frame And Bodywork:

Frame inspection, fairing removal/installation, seat, and fuel tank servicing

Controls:

Handlebar, levers, footpegs, and linkage adjustment and repair

Troubleshooting:

Diagnostic flowcharts and common issue resolution

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, air filter cleaning

Rebuild Procedures:

Engine top-end and bottom-end rebuilds, carburetor/injector overhaul, suspension rebuild

Diagnostic Procedures:

Step-by-step troubleshooting for various system malfunctions

Component Replacement:

Detailed instructions for replacing individual parts and assemblies

Adjustment Procedures:

Valve clearance adjustment, carburetor tuning, suspension sag adjustment

Wiring Schematics:

Comprehensive electrical system diagrams

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to full engine and chassis rebuilds

Detail Level:

High, with detailed diagrams, specifications, and step-by-step instructions

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text-based PDF (standard for quality manuals)

Printability:

Printable pages (standard for digital manuals)

Print Quality

Image Resolution:

High (expected for a professional service manual)

Binding Type

Binding Type:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type Te250:

4-stroke, single-cylinder (Displacement approx. 249cc)

Engine Type Te450:

4-stroke, single-cylinder (Displacement approx. 449cc)

Engine Type Te510:

4-stroke, single-cylinder (Displacement approx. 501cc)

Bore Stroke Te250:

Specific values to be found in manual, typical for 250cc class

Bore Stroke Te450:

Specific values to be found in manual, typical for 450cc class

Bore Stroke Te510:

Specific values to be found in manual, typical for 500cc+ class

Valve Train:

DOHC, 4 valves per cylinder (typical for these models)

Cooling System:

Liquid-cooled

Starter:

Electric start (standard on these models)

Performance

Horsepower Te250:

Specific values to be found in manual, estimated 30-35 HP

Horsepower Te450:

Specific values to be found in manual, estimated 40-45 HP

Horsepower Te510:

Specific values to be found in manual, estimated 45-50 HP

Torque Figures:

Specific values to be found in manual

Fuel System

Fuel Delivery Te250:

Carburetor (Mikuni, typically 36mm or 39mm)

Fuel Delivery Te450 Te510:

Likely Fuel Injection (EFI) for 2007-2008 models, specific details in manual

Fuel Type:

Unleaded gasoline (minimum octane rating specified in manual)

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 6-speed sequential

Clutch Type:

Wet, multi-plate

Optional

Optional Gear Ratios:

Not typically offered, but modifications are common

Features

Gear Ratios:

Specific ratios for each gear to be found in manual

Final Drive:

Chain drive

Transmission Oil Capacity:

Specific capacity in manual, typically around 1 liter

Transmission Oil Type:

Manual specifies appropriate motorcycle-specific transmission oil or engine oil (e.g., SAE 10W-40 or 15W-50, JASO MA certified)

📐 Dimensions

Exterior

Length:

Specific dimensions to be found in manual

Width:

Specific dimensions to be found in manual

Height:

Specific dimensions to be found in manual

Wheelbase:

Specific dimensions to be found in manual, typically around 1460-1490 mm

Ground Clearance:

Specific dimensions to be found in manual, typically over 300mm

Weights

Dry Weight Te250:

Specific weight to be found in manual, typically around 105-110 kg

Dry Weight Te450:

Specific weight to be found in manual, typically around 110-115 kg

Dry Weight Te510:

Specific weight to be found in manual, typically around 115-120 kg

Fuel Tank Capacity:

Specific capacity to be found in manual, typically around 7-9 liters

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable for off-road motorcycles in the same way as cars; focus on component safety and design integrity

Active Features

Braking System:

Hydraulic disc brakes front and rear for effective stopping power

Suspension Performance:

Adjustable suspension for stability and control over varied terrain

Passive Features

Frame Construction:

Robust chassis designed for off-road durability and rider support

Ergonomics:

Designed for rider control and confidence in demanding conditions

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic off-road motorcycle design)

Driver Assistance

Driver Assistance Features:

N/A (Focus on rider control and mechanical systems)

Connectivity

Connectivity Options:

N/A (Analog systems, no modern connectivity)

Other Tech

Efi System:

Models equipped with EFI will have a specific ECU and sensor network detailed in the manual.

Digital Display:

Likely a basic LCD display for trip meter, odometer, and possibly a clock or basic diagnostics.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Recommended every 15-20 hours of operation or annually (specifics in manual)

Air Filter Cleaning:

Inspect and clean after every few rides or as conditions dictate (critical for off-road)

Chain Lubrication Adjustment:

Lubricate every 500 km; adjust tension as per manual specifications

Valve Clearance Check:

Recommended every 100-150 hours of operation (crucial for engine longevity)

Spark Plug Replacement:

Inspect at regular intervals, replace as needed (manual will specify type and gap)

Fluid Specifications

Engine Oil Type:

Manual will specify JASO MA certified motorcycle oil (e.g., Motul 5100 10W-40, Castrol Power 1 4T 10W-40)

Engine Oil Capacity:

Specific capacity for TE250, TE450, TE510 found in manual, typically around 0.8-1.0 liters

Coolant Type:

Ethylene glycol based coolant, pre-mixed or concentrate (manual will specify mixture ratio and type)

Brake Fluid Type:

DOT 4 hydraulic brake fluid (manual will confirm)

Known Issues

Common Wear Items:

Clutch plates, brake pads, sprockets, chain, wheel bearings, fork seals are common wear items on performance off-road bikes.

Engine Specific Concerns:

Valve seat wear, cam chain tensioner issues can occur with high mileage or improper maintenance (details in manual).

Electrical Quirks:

Corrosion on connectors or intermittent faults in charging system can be issues if not kept clean and protected.

📚 Vehicle History

Brand Heritage

Heritage:

Husqvarna Motorcycles has a long history dating back to Sweden in 1903, known for its innovation and success in off-road motorsports.

Model Evolution

Evolution Te Series:

The TE series represents Husqvarna's commitment to versatile enduro motorcycles, blending performance with usability for competitive and recreational riding.

Production

Manufacturing Location:

Typically manufactured in Italy during this period

Key Developments 2007-2008:

These model years often saw refinements in engine performance, suspension tuning, and chassis components based on racing feedback.

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

Husqvarna models of this era were often praised for their handling, engine power, and off-road prowess by motorcycle publications.

Ratings

Performance Ratings:

Consistently rated highly in their respective displacement classes for enduro competition and trail riding.

Certifications

Emissions Standards:

Compliance with relevant emissions standards for the market of sale (details not specified but covered by factory specs).