Husqvarna TE250 2007 2008 Workshop Service Repair Manual

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Taper: Motorcycle

Distributeur:

UGS: 100588

Mots clés: 2007 2008 Husqvarna Misc Motorcycle Motorcycles TE250

Variantes de produits

Description

The TE250 is a versatile dual-sport motorcycle, produced for the 2007 and 2008 model years. Designed for performance enduro riding, it offers robust off-road capability combined with street-legal features, allowing riders to transition seamlessly between challenging trails and public roads. Known for its heritage in off-road racing, motorcycles are engineered for durability and performance, and the TE250 is no exception, featuring a 249.5 cc four-stroke, single-cylinder engine and a 6-speed transmission. Its design prioritizes rider engagement and the ability to tackle demanding terrain, making it a popular choice for enthusiasts seeking adventure. This comprehensive workshop service repair manual, written in English, serves as an essential guide for maintaining and repairing your TE250. It covers a wide array of systems, including detailed procedures for engine, fuel, ignition, cooling, transmission, chassis, suspension, braking, and electrical systems. Routine maintenance tasks, such as oil changes and filter replacements, are clearly outlined, alongside in-depth instructions for engine and transmission rebuilds, suspension overhauls, and electrical troubleshooting. The manual also provides critical technical specifications, torque values, and fluid requirements, empowering owners, mechanics, and technicians to ensure optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE250

Year:

2007, 2008

Type:

Dual-Sport Motorcycle

👋 Introduction

Market Position

Segment:

Performance Enduro Motorcycle

Target Audience:

Enthusiast riders, off-road competitors, and DIY mechanics seeking in-depth service information.

Competitive Analysis

Key Competitors:

KTM EXC series, Yamaha WR250F, Honda CRF250X, Kawasaki KLX250S.

Key Features Vehicle

Offroad Capability:

Designed for aggressive off-road riding with durable components and capable suspension.

Dual Sport Versatility:

Street-legal components allowing for transition between off-road trails and public roads.

Key Features Manual

Completeness:

Official factory documentation ensures accuracy and thoroughness for all service and repair tasks.

Usability:

Downloadable format allows for easy access and printing of relevant sections for on-the-go use.

📋 Manual Details

Coverage

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital File (likely PDF)

Page Count

Approximate Page Count:

Hundreds (exact number not specified, but implies comprehensive coverage)

📖 Manual Coverage

Systems

Engine Coverage:

Detailed breakdown of engine components, assembly, disassembly, inspection, and repair procedures for the 250cc engine.

Fuel System Coverage:

Carburetor (likely Mikuni or Keihin) tuning, cleaning, and overhaul; fuel pump (if applicable), fuel tank, and lines.

Ignition System Coverage:

Ignition timing, coil, CDI unit, spark plug specifications, and troubleshooting.

Cooling System Coverage:

Radiator, fan, coolant type, coolant capacity, and related component maintenance.

Transmission Coverage:

Gearbox internal components, shifting mechanism, clutch operation, and fluid specifications.

Chassis Suspension Coverage:

Front fork (USD WP or Marzocchi likely) service, seals, oil levels, and rear shock absorber overhaul and adjustment.

Braking System Coverage:

Front and rear brake caliper maintenance, piston seals, brake pad replacement, master cylinder service, and hydraulic fluid specifications.

Electrical System Coverage:

Wiring diagrams, lighting system, battery maintenance, starter motor, and charging system troubleshooting.

Frame Bodywork Coverage:

Frame inspection, fairing removal and installation, seat, and plastic component servicing.

Procedures

Routine Maintenance Procedures:

Oil changes, filter replacements (air, oil, fuel), chain adjustment and lubrication, spark plug checks, and general inspection points.

Engine Repair Procedures:

Piston and ring replacement, valve clearance adjustment, cylinder head service, crankshaft and connecting rod inspection, seal and gasket replacement.

Transmission Repair Procedures:

Gearbox disassembly and reassembly, bearing replacement, clutch pack service, and seal replacement.

Suspension Overhaul Procedures:

Complete fork and shock absorber rebuild, seal head replacement, and oil and gas charging.

Electrical Troubleshooting Procedures:

Diagnostic steps for common electrical faults, component testing, and wiring harness repair.

Carburetor Rebuild Procedures:

Step-by-step guide for disassembling, cleaning, and reassembling the carburetor with specific jetting information.

Wheel And Tire Service:

Tire mounting and balancing, spoke tensioning, and wheel bearing replacement.

Technical Depth

Diagnostic Capabilities:

Covers basic troubleshooting for common issues to advanced diagnostics requiring specific tools and measurements.

Rebuild Scope:

Provides comprehensive instructions for complete engine, transmission, and suspension rebuilds.

Specifications Detail:

Includes critical torque values, clearances, fluid capacities, and material specifications.

📊 Manual Specifications

File Format

File Type:

Digital Download (typically PDF)

Searchability:

Likely includes searchable text for quick information retrieval.

Print Quality

Printable Pages:

Designed for printing, with the option to print specific sections or the entire manual.

Binding Type

Binding Type For Printed:

N/A (Digital Download)

Paper Type

Paper Type For Printed:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, Single-cylinder

Displacement:

249.5 cc (approximately)

Bore X Stroke:

Specifications available in manual (typical ~76mm x 55mm).

Valve Train:

SOHC, 4 Valves

Performance

Horsepower:

Approx. 30-35 HP (unconfirmed, manual will specify)

Torque:

Specifications available in manual

Fuel System

Fuel Delivery:

Carburetor (likely Mikuni TM36 or similar)

Fuel Type:

Unleaded Gasoline (Octane rating specified in manual)

Lubrication

Oil Type:

Motorcycle-specific 4-stroke engine oil (viscosity and API rating specified in manual, e.g., 10W-40 JASO MA)

Oil Capacity:

Approximately 1.0-1.2 liters (specified in manual)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet, multi-plate

Features

Gear Ratios:

Detailed in manual

Final Drive:

Chain drive

📐 Dimensions

Exterior

Wheelbase:

Approx. 1480 mm (58.3 inches) (typical for model)

Seat Height:

Approx. 950 mm (37.4 inches) (typical for model)

Weights

Dry Weight:

Approx. 105 kg (231 lbs) (typical for model, varies by spec)

Fuel Tank Capacity:

Approx. 7.5 - 8.5 liters (typical for model)

🛡️ Safety Features

Ratings

Safety Certification:

Street legal homologation (DOT, ECE, or equivalent) if applicable, depending on market.

Active Features

Braking System:

Hydraulic disc brakes, front and rear.

Lighting:

Headlight, taillight, turn signals (street-legal requirement).

Passive Features

Frame Construction:

Robust chassis designed to withstand off-road stresses.

💡 Technology Features

Infotainment

Infotainment System:

N/A (basic motorcycle instrumentation: speedometer, odometer, tripmeter, engine hour meter).

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Features:

Engine Management

Ignition Control:

Basic CDI ignition system with potentially an ignition map switch.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 10-15 hours of riding or annually (typical for off-road use).

Air Filter Cleaning:

Every 5-10 hours or as needed based on dust conditions.

Valve Clearance Check:

Every 20-30 hours of riding.

Fluid Specifications

Engine Oil Spec:

Consult manual for exact viscosity and API/JASO rating (e.g., Motorex or equivalent). Example: SAE 10W-40, API SG or higher, JASO MA.

Fork Oil Type:

Specific grade of suspension fluid (e.g., Motorex Fork Oil 5W or equivalent) with precise level indicated in manual.

Coolant Type:

Ethylene glycol-based coolant (e.g., Motorex Coolant M3.0 or equivalent) mixed with distilled water (50/50).

Brake Fluid Type:

DOT 4 or DOT 5.1 (check manual for exact specification).

Known Issues

Common Wear Items:

Clutch plates, brake pads, wheel bearings, steering head bearings, fork seals, and chain/sprockets.

Potential Electrical Gremlins:

Wiring harness connections, stator output, and rectifier/regulator can be points of failure on older bikes.

Carburetor Tuning Sensitivity:

May require precise jetting for optimal performance at varying altitudes and temperatures.

📚 Vehicle History

Brand Heritage

Brand Origin:

Swedish motorcycle manufacturer with a long history in off-road racing and innovation.

Model Evolution

Te Series Significance:

The TE (Terra Escheva) series represents Husqvarna's line of versatile enduro motorcycles.

Generation Changes 07 08:

The 2007-2008 models likely incorporated refinements from earlier generations and may share platform elements with other Husqvarna models of the era.

Production

Manufacturing Location:

Italy (at the time of production, following BMW's acquisition).

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

Husqvarna has a strong heritage in off-road racing and has received numerous accolades for its performance-oriented motorcycles, though specific awards for the 2007 TE250 are not readily published.