Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Value Proposition:
Inexpensive way to maintain and repair the Suzuki LT-Z90 ATV
Content Emphasis:
Detailed illustrations, diagrams, wiring schematics, specifications, step-by-step instructions
Garage Usability:
Printable pages for use directly in the workshop or garage
Vehicle Systems:
Engine, Fuel System, Chassis, Electrical System, Periodic Maintenance, Servicing Information, General Information
Type:
Workshop Service and Repair Manual (Official)
Engine Systems:
Engine disassembly, assembly, inspection, tuning, cylinder head, piston, crankshaft, lubrication system, cooling system (if applicable), camshaft.
Fuel System:
Carburetor inspection and adjustment, fuel filter, fuel lines, fuel tank.
Chassis Systems:
Suspension (front and rear), steering system, braking system (front and rear), wheels, tires, frame, bodywork.
Electrical System:
Ignition system, lighting system, battery, starter motor, charging system, wiring diagrams, electrical component testing.
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, chain adjustments, spark plug replacement, valve adjustments, brake adjustments.
Repair Procedures:
Complete diagnostic and repair procedures for all major systems, including engine rebuilding, carburetor overhaul, suspension repair, brake system servicing, electrical troubleshooting.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common issues.
Diagnostic Capability:
Advanced diagnostics, fault code interpretation (if applicable), component testing.
Rebuild Scope:
Comprehensive rebuild procedures for engine and transmission components.
Compatibility:
All Versions of Windows & Mac
Printability:
Printable without restriction
Digital Binding:
Downloadable PDF (no physical binding)
Digital Paper Simulation:
Simulated digital pages with high-resolution illustrations and diagrams
Software Requirement:
Adobe PDF Reader
Engine Type:
Air-cooled, four-stroke, SOHC, 2-valve
Bore X Stroke:
49.0 mm x 48.0 mm
Carburetor Model:
Mikuni VM17
Fuel Type:
Unleaded gasoline
Ignition Type:
CDI (Capacitor Discharge Ignition)
Oil Type:
SAE 10W-40 API SE, SF, SG, SH, SJ or higher (refer to manual for specific Suzuki recommendations)
Oil Capacity:
0.9 L (0.95 US qt) at oil change; 1.1 L (1.16 US qt) at oil filter change (specific values to be confirmed in manual)
Design Purpose:
Youth ATV, designed for responsible adult supervision
Throttle Limiter:
Adjustable throttle limiter screw for speed control
Parking Brake:
Mechanical parking brake lever
Footpegs:
Aggressive grip footpegs with heel guards
Handlebars:
High-rise handlebars with protective foam
Engine Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact intervals).
Air Filter Cleaning:
Regular inspection and cleaning as needed, replacement every 6000 km (3700 miles) or as required.
Spark Plug Replacement:
Every 4000 km (2500 miles) or as needed.
Valve Clearance Check:
Every 4000 km (2500 miles).
Engine Oil Specification:
SAE 10W-40 API SE, SF, SG, SH, SJ or higher
Gear Oil Specification:
Refer to manual for specific gear oil type and viscosity (likely a GL-4 or GL-5 gear oil).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid (confirm in manual).
Common Wear Items:
Tires, brake pads, spark plugs, drive chain, air filter due to youth ATV usage.
Potential Carburetor Issues:
Carburetor can become gummed up if fuel is not properly stabilized during storage, affecting idle and performance.
Electrical Connections:
Corrosion or looseness in electrical connectors, especially in wet conditions, can cause intermittent faults.