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Suzuki QuadSport 90 LT-Z90 LTZ90 2007-2009 Service Repair Manual

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The QuadSport 90 (model codes LT-Z90 / LTZ90) is an entry-level youth ATV designed for recreational use. Produced for the 2007, 2008, and 2009 model years, with compatibility extending to...
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Suzuki QuadSport 90 LT-Z90 LTZ90 2007-2009 Service Repair Manual
The QuadSport 90 (model codes LT-Z90 / LTZ90) is an entry-level youth ATV designed for recreational use. Produced for the 2007, 2008, and 2009 model years, with compatibility extending to 2010 models, this model builds upon a reputation for reliable powersports vehicles. It features a 4-stroke, air-cooled, SOHC 89 cc engine, an automatic transmission with a CVT, and a 2WD drive system. Key safety features include a throttle limiter screw for speed control and essential lighting for visibility. The QuadSport 90 is recognized for its durability and user-friendliness in its market segment. This comprehensive service repair manual provides detailed information for the maintenance and repair of your QuadSport 90. It covers all major systems, including the engine, automatic transmission, chassis, steering, brakes, lubrication, and electrical systems. The manual offers step-by-step repair instructions, diagnostic procedures for common issues, torque specifications, and guidance on component disassembly and reassembly. It is designed for owners and professional technicians alike, offering dealership-level repair information to ensure the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
QuadSport 90
Model Code:
LT-Z90 / LTZ90
Model Variant:
Z90
Applicable Years:
2007, 2008, 2009
Compatible Years Note:
Will work with 2010 models
👋 Introduction
Market Position
Target Audience:
Owners and technicians of Suzuki QuadSport 90 ATVs (2007-2009, compatible with 2010).
Competitive Analysis
Value Proposition:
Provides dealership-level repair information accessible digitally, eliminating shipping delays and allowing custom printing.
Key Features
Access:
Instant download for immediate use, ideal for those who need quick access to repair information.
Flexibility:
Printable format offers flexibility to print only needed sections, reducing mess and wear on original documents.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Page Count
Estimated Page Count:
Varies based on specific sections printed, but covers all topics comprehensively.
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Adobe Acrobat PDF
Delivery Method:
Instant Digital Download
Compatibility:
PC and Mac compatible
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, including disassembly, inspection, repair, and reassembly.
Transmission:
Automatic transmission servicing, lubrication, and internal component repair.
Chassis:
Frame, suspension, and related components.
Steering:
Steering system components, linkage, and adjustments.
Brakes:
Brake system maintenance, bleeding, component replacement (pads, rotors, lines).
Lubrication:
Lubrication points, oil types, capacities, and change intervals.
Electrical:
Wiring diagrams, lighting system, battery, ignition, and starter system diagnostics.
Frame:
Frame inspection, alignment, and repair considerations.
Fuel System:
Fuel tank, fuel lines, carburetor (if applicable), and fuel filter servicing.
Battery:
Battery maintenance, charging, testing, and replacement.
Clutch:
Clutch system operation, adjustment, and maintenance.
Suspension:
Front and rear suspension components, shock absorbers, and adjustments.
Seats System:
Seat mounting, upholstery, and related components.
Locks:
Handlebar lock, ignition lock system components and servicing.
Procedures Included
General Information:
General operating principles, specifications, and safety precautions.
Maintenance:
Scheduled maintenance, lubrication, inspections, and adjustments.
Troubleshooting:
Diagnostic procedures for common problems and performance issues.
Repair:
Step-by-step repair instructions for all major components and systems.
Disassembly Reassembly:
Detailed instructions for component disassembly and reassembly.
Torque Specifications:
Precise torque values for all critical fasteners.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics.
Diagnostics:
In-depth diagnostic procedures and troubleshooting guides.
Rebuilds:
Covers complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text content within the PDF for quick information retrieval.
Print Quality
Print Recommendation:
Printable, allowing users to create their own physical copies or specific sections.
Binding Type
Binding Options:
User-printable; can be placed in 3-ring binders for organized reference.
Paper Type
Recommended Paper:
Standard printer paper is suitable for printing sections or the entire manual.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Air-cooled, SOHC
Displacement:
89 cc (Cubic Centimeters)
Bore X Stroke:
Not explicitly provided in product info, but covered in manual.
Compression Ratio:
Not explicitly provided in product info, but covered in manual.
Performance
Horsepower:
Not explicitly provided in product info, but covered in manual.
Torque:
Not explicitly provided in product info, but covered in manual.
Fuel System
Carburetor:
Likely a Keihin carburetor (e.g., PD42A), specific model detailed in manual.
Fuel Capacity:
Not explicitly provided in product info, but covered in manual.
Lubrication
Oil Type:
Suzuki recommends SAE 10W-40 API SE/SF motor oil, specific grades detailed in manual.
Oil Capacity:
Not explicitly provided in product info, but covered in manual.
🔧 Transmission
Standard
Type:
Automatic
Drive System:
2WD (Two-Wheel Drive)
Features
Gear Reduction:
CVT (Continuously Variable Transmission) with forward and reverse gears, detailed in manual.
Fluid Type:
Specific Automatic Transmission Fluid (ATF) type detailed in manual.
📐 Dimensions
Exterior
Overall Length:
Not explicitly provided in product info, but covered in manual.
Overall Width:
Not explicitly provided in product info, but covered in manual.
Overall Height:
Not explicitly provided in product info, but covered in manual.
Weights
Dry Weight:
Approximately 114 kg (251 lbs), specific variations may be detailed in manual.
Wheels Tires
Front Tire Size:
AT 16 x 7.00-7, specific pressures in manual.
Rear Tire Size:
AT 18 x 10.50-8, specific pressures in manual.
Wheelbase:
Not explicitly provided in product info, but covered in manual.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet EPA and CARB emissions standards; safety features detailed in manual.
Active Features
Throttle Limiter:
Features a throttle limiter screw for speed control, adjustment procedure in manual.
Parking Brake:
Parking brake system and operation detailed in manual.
Passive Features
Lighting:
Headlights and taillights for visibility, electrical system coverage in manual.
💡 Technology Features
Infotainment
Features:
Basic ATV, typically no complex infotainment systems. Focus is on mechanical operation and safety.
Driver Assistance
Features:
Throttle limiter for speed control is a key safety technology for young riders.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 3 months or 1,500 km (930 miles), but specific intervals may vary by usage, detailed in manual.
Spark Plug Check:
Regular inspection and gap adjustment recommended, procedures in manual.
Air Filter Cleaning:
Frequent cleaning or replacement advised depending on operating conditions, detailed in manual.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SE/SF or SG, with viscosity recommendations based on ambient temperature in manual.
Brake Fluid:
DOT 3 or DOT 4 brake fluid, specific type and bleeding procedures in manual.
Gear Oil:
Transmission oil type and capacity will be specified in the manual.
Known Issues
Common Wear Items:
Tires, brake pads, spark plugs, and air filters are common wear items requiring regular attention. Manual provides inspection criteria.
Carburetor Adjustment:
Carburetor tuning and cleaning may be required for optimal performance, detailed procedures available.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, known for its robust and reliable ATVs.
Model Evolution
Quadsport Line:
The QuadSport 90 is an entry-level youth ATV, building on Suzuki's legacy in the powersports market.
Production
Production Period:
Produced from 2007 to at least 2010, with manual coverage extending to the 2010 model year.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Suzuki's youth ATVs are generally well-regarded for their durability and ease of use in the entry-level market segment.
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