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Yamaha FZS6WC Fazer 2007-2009 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: FZS6WC Fazer Model Code: FZS6WC Production Years Covered: 2007, 2008, 2009 👋 Introduction Market Position Market Segment: Mid-size sport touring motorcycle. Competitive Analysis...
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UGS: 163203
Yamaha FZS6WC Fazer 2007-2009 Workshop Service Repair ManualYamaha FZS6WC Fazer 2007-2009 Workshop Service Repair ManualYamaha FZS6WC Fazer 2007-2009 Workshop Service Repair ManualYamaha FZS6WC Fazer 2007-2009 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZS6WC Fazer
Model Code:
FZS6WC
Production Years Covered:
2007, 2008, 2009
👋 Introduction
Market Position
Market Segment:
Mid-size sport touring motorcycle.
Competitive Analysis
Competitors:
Honda CBF600, Suzuki Bandit 650, Kawasaki ER-6f.
Key Features
Target Audience:
Riders seeking a balance of performance, comfort, and versatility for commuting and touring.
Design Philosophy:
Sporty yet comfortable ergonomics, adaptable for various riding conditions.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and overhaul of the Yamaha FZS6WC Fazer
Page Count
Page Count:
391
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, tuning, and troubleshooting for all internal components.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, throttle body, and fuel tank servicing.
Cooling System:
Radiator, cooling fan, water pump, coolant flow, and thermostat operation and maintenance.
Ignition System:
Spark plugs, ignition coils, ECU control, and timing adjustments.
Transmission Drivetrain:
Clutch operation, gearbox inspection and repair, chain drive maintenance, and rear sprocket replacement.
Suspension System:
Front fork servicing, rear shock absorber adjustment and replacement, linkage maintenance.
Braking System:
Front and rear brake caliper overhaul, disc inspection, brake fluid replacement, and ABS system (if applicable) diagnostics.
Electrical System:
Wiring diagrams, battery maintenance, lighting system, starter motor, alternator, and fuse box diagnostics.
Chassis Frame:
Frame inspection, handlebar and control adjustments, seat and bodywork removal and installation.
Wheels Tires:
Wheel bearing inspection, tire pressure, and tire replacement procedures.
Procedures Included
Preventive Maintenance:
Scheduled maintenance checks, oil changes, filter replacements, chain lubrication, and bolt torque checks.
Troubleshooting Guides:
Diagnostic charts for common starting, running, and electrical issues.
Component Overhaul:
Detailed step-by-step instructions for rebuilding major engine and transmission components.
Adjustment Procedures:
Clutch lever free play, throttle cable tension, and suspension sag adjustments.
Electrical Diagnostics:
Using multimeters and diagnostic tools to identify electrical faults.
Torque Specifications:
Precise torque values for all critical fasteners and bolts.
Technical Depth
Depth Of Information:
Designed for experienced technicians, covering detailed internal component repair and overhaul, not just basic maintenance.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans suitable for printing and digital viewing.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve, liquid-cooled inline-four.
Displacement:
599 cc
Bore X Stroke:
65.5 mm x 44.5 mm
Compression Ratio:
12.2:1
Performance
Max Power:
Approximately 73.4 kW (98.4 hp) @ 11,000 rpm (specifications vary slightly by market and tuning).
Max Torque:
Approximately 67.0 Nm (6.8 kgf-m) @ 9,500 rpm (specifications vary slightly by market and tuning).
Fuel System
Fuel Delivery:
Fuel injection with throttle bodies.
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended).
Lubrication
Oil Type Capacity:
Yamalube 4 (10W-40 or 20W-40) - Approx. 3.4 L without filter, 3.8 L with filter change.
🔧 Transmission
Standard
Transmission Type:
Constant mesh 6-speed.
Clutch Type:
Wet, multiple-disc.
Final Drive:
O-ring sealed chain.
Features
Gear Ratios:
Specific gear ratios are detailed within the manual for each gear.
Transmission Fluid:
SAE 10W-30 API SE, SF, SG, SH, SJ or higher motorcycle oil.
📐 Dimensions
Exterior
Length:
Approx. 2,120 mm
Width:
Approx. 775 mm
Height:
Approx. 1,100 mm
Wheelbase:
Approx. 1,435 mm
Weights
Dry Weight:
Approx. 190 kg
Wet Weight:
Approx. 213 kg (fully fueled)
Fuel Tank Capacity:
20.0 L
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant national and international motorcycle safety standards for its production era.
Active Features
Braking System:
Hydraulic dual disc front brakes, hydraulic single disc rear brake. (ABS likely optional or market-dependent).
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals.
Ergonomics:
Riding position designed for comfort and control during extended rides.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, clock, trip meter, coolant temperature indicator.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some models.
Connectivity
Charging System:
12V electrical system with alternator and battery for powering lights and accessories.
🔧 Maintenance
Service Intervals
First Service:
Typically around 1,000 km or 1 month, including oil change, filter check, chain adjustment, and general inspection.
Subsequent Services:
Scheduled maintenance every 6,000 km or annually, including valve clearance checks, spark plug replacement, coolant flush, brake fluid replacement, and more extensive inspections as detailed in the manual.
Fluid Specifications
Engine Oil:
Yamalube 4 (10W-40 or 20W-40) or equivalent API SE, SF, SG, SH, SJ.
Coolant:
High-quality ethylene glycol-based antifreeze mixed with distilled water (50:50 ratio).
Brake Fluid:
DOT 4.
Chain Lube:
Specific motorcycle chain lubricant.
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, fork seals (due to typical riding use).
Potential Recalls Campaigns:
Users should always check for any manufacturer recalls or service bulletins relevant to their specific VIN.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company is renowned for its innovation, performance, and reliability in motorcycles and other power sports products.
Model Evolution
Fazer Lineage:
The Fazer series represents Yamaha's commitment to versatile sport-touring motorcycles, evolving from earlier naked bikes with added fairings for improved rider comfort and aerodynamics.
Production
Manufacturing Location:
Primarily manufactured in Japan, with potential assembly in other regions depending on market.
🏆 Awards & Recognition
Recognitions
Bike Magazine Reviews:
The FZS6WC Fazer was generally well-received by motorcycle journalists for its blend of performance, comfort, and value for money in its class during its production run.
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