🏷️ Basic Information

Make:

Chevrolet

Model:

Aveo

Model Years Covered:

2007, 2008, 2009, 2010

Platform:

T200 (GM Gamma platform)

👋 Introduction

Positioning:

The Chevrolet Aveo (T200) was positioned as an affordable and fuel-efficient subcompact car, often competing with models like the Honda Fit, Toyota Yaris, and Ford Fiesta.

Strengths:

Known for its relatively spacious interior for its class, good fuel economy, and straightforward mechanical design.

Weaknesses:

Often cited for a less refined ride quality, basic interior materials, and less engaging driving dynamics compared to some rivals.

Accessibility:

Provides DIY enthusiasts and independent repair shops with the necessary technical data to perform virtually any service or repair task.

Cost Savings:

Empowers owners to significantly reduce maintenance and repair costs by performing tasks themselves.

Knowledge Acquisition:

Facilitates a deep understanding of the vehicle's systems, enhancing diagnostic capabilities and preventative maintenance.

📋 Manual Details

General Maintenance:

Included

Troubleshooting:

Included

Engine Service Repair:

Included

Transmission Service Repair:

Included

Brake System:

Included

Wiring Diagram:

Included

Electrical System:

Included

Suspension:

Included

Periodic Lubrication:

Included

Steering:

Included

Cooling System:

Included

Fuel Injection Fuel System:

Included

Emission System:

Included

Engine Control System:

Included

Chassis Body:

Included

Restraint System:

Included

Axle:

Included

Estimated Pages:

Varies by specific edition, typically 1000+ pages for comprehensive factory service manuals.

Type:

Service and Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly of engine components including cylinder heads, blocks, pistons, crankshafts, camshafts, and timing systems.

Engine Performance:

Covers ignition system, fuel delivery, emissions controls, cooling system operation, lubrication system, and engine management systems.

Transmission Manual:

Repair and maintenance for manual transmissions, including clutch system, gear inspection, bearing replacement, and linkage adjustments.

Transmission Automatic:

Service procedures for automatic transmissions, including fluid checks, filter replacement, valve body diagnosis, torque converter service, and electronic control systems.

Brakes:

Detailed instructions for hydraulic brake systems, including disc and drum brake service, caliper and wheel cylinder replacement, brake fluid specifications, bleeding procedures, and ABS system troubleshooting.

Steering Suspension:

Covers power steering systems (hydraulic or electric), steering gear repair, suspension components (struts, shocks, control arms, ball joints), alignment specifications, and wheel bearing service.

Electrical System:

Comprehensive electrical schematics, component location guides, wiring harness diagrams, troubleshooting for starting and charging systems, lighting, power accessories, and fuses/relays.

Body And Chassis:

Information on body panel repair, door mechanisms, interior trim removal, chassis lubrication points, and basic body structural information.

Restraint Systems:

Covers airbag system diagnosis, seatbelt service, and related safety component information.

Diagnostic Procedures:

Step-by-step troubleshooting guides for common and complex issues, including diagnostic trouble codes (DTCs) and their interpretations.

Maintenance Procedures:

Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and belt inspection.

Repair Procedures:

Detailed, illustrated instructions for disassembling, repairing, and reassembling major vehicle components and systems.

Specifications Data:

Torque specifications, clearances, fluid types and capacities, engine data, and other critical technical parameters.

Depth:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission overhauls.

📊 Manual Specifications

Format:

PDF

Readability:

Searchable text and high-resolution diagrams for clarity.

Compatibility:

Compatible with all operating systems (Windows, macOS, Linux) and portable devices with Adobe PDF Reader.

Print Option:

Printable pages for on-site use.

Binding:

N/A (Digital PDF download)

Paper Type:

N/A (Digital PDF download)

⚙️ Engine Specifications

Engine Options:

Primarily the 1.6L (1598 cc) Ecotec LXT I4, also known as the GM Family 0 engine. Some markets may have offered a 1.4L variant.

Horsepower 1.6L:

Approximately 105-108 hp (78-81 kW) at 6000-6200 rpm, depending on specific tuning and market.

Torque 1.6L:

Approximately 105-107 lb-ft (142-145 Nm) at 3800-4000 rpm.

Injection Type:

Multi-port Fuel Injection (MPI), controlled by an Electronic Control Module (ECM).

Fuel Type:

Unleaded Gasoline

Block Material:

Aluminum Alloy

Cylinder Head Material:

Aluminum Alloy

Ignition System Type:

Distributorless Ignition System (DIS) with coil-on-plug ignition.

🔧 Transmission

Transmission Type Std:

5-speed Manual Transmission

Transmission Type Opt:

4-speed Automatic Transmission

Automatic Transmission Control:

Electronically controlled with overdrive.

Manual Transmission Fluid:

GM Manual Transmission Fluid (GM P/N 12345349 or equivalent GL-4, SAE 75W-85 or 75W-90)

Automatic Transmission Fluid:

Dexron III H (GM P/N 19250845 or equivalent)

📐 Dimensions

Wheelbase:

Approx. 97.6 inches (2480 mm)

Length:

Approx. 156.1 inches (3965 mm)

Width:

Approx. 67.7 inches (1720 mm)

Height:

Approx. 59.9 inches (1520 mm)

Curb Weight:

Approx. 2300-2500 lbs (1043-1134 kg) depending on configuration.

🛡️ Safety Features

NHTSA Front Crash Test Driver:

4-star (for models without side airbags)

NHTSA Front Crash Test Passenger:

4-star (for models without side airbags)

IIHS Side Impact Rating:

Good (with side airbags)

ABS:

Available Anti-lock Braking System (ABS)

Airbags:

Standard front airbags; optional front-seat side-impact airbags.

Seatbelts:

3-point front and rear seatbelts with pretensioners.

💡 Technology Features

Audio System:

Base models typically featured an AM/FM stereo with CD player. Higher trims may have offered MP3 playback capability and additional speakers.

Cruise Control:

Available on higher trim levels.

Auxiliary Input:

Available on some models for connecting external audio devices.

Keyless Entry:

Available on certain trim packages.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil).

Air Filter Replacement:

Every 20,000-30,000 miles (32,000-48,000 km) or as needed based on driving conditions.

Spark Plug Replacement:

Approximately 100,000 miles (160,000 km) for iridium or platinum-tipped spark plugs.

Coolant Flush Interval:

Every 60,000 miles (96,000 km) or 5 years.

Engine Oil Type:

SAE 5W-30, meeting GM standard GM6094M. (Check specific owner's manual for confirmation).

Coolant Type:

GM Engine Coolant, bright green (ethylene glycol based) meeting GM standard GM6277M.

Common Complaints:

Potential issues can include evaporator core leaks (leading to AC issues), premature wear of suspension components (bushings, ball joints), and occasional electrical glitches.

Engine Noise:

Some owners have reported occasional engine knocking or ticking noises, often related to valve train components or fuel quality.

Transmission Issues:

Automatic transmissions may exhibit harsh shifting or slipping if fluid and filter are not maintained.

📚 Vehicle History

Chevrolet Legacy:

Chevrolet, founded in 1911, has a long history of producing a wide range of vehicles, from economy cars to trucks and performance vehicles.

T200 Generation:

The T200 platform Aveo was introduced globally in 2002, with the specific 2007-2010 models representing a significant facelift and update over earlier versions, including revised styling, interior appointments, and available features.

Manufacturing Locations:

The Aveo (T200) was manufactured by General Motors and its affiliates in various locations, including South Korea (Daewoo/GM Korea), Thailand, and other global facilities.

🏆 Awards & Recognition

Safety Awards:

While not a recipient of major segment-defining awards, the Aveo generally achieved acceptable safety ratings for its class during its production run.

Fuel Economy Ratings:

Generally good fuel economy for its segment, often achieving EPA estimates in the high 20s to low 30s MPG combined.