Notes, cautions, and warnings throughout each chapter
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⚙️ Engine Specifications
Primary Engine
Engine Options Covered:
Likely covers common diesel engines for the D-Max of this era, potentially including 4JJ1-TC (3.0L) and 4JK1-TC (2.5L) variants. Specific engine codes would be detailed within the manual.
Performance
Horsepower And Torque:
Detailed specifications for various engine configurations would be found in the manual, crucial for proper diagnosis and repair.
Fuel System
Fuel Delivery Type:
Primarily common rail diesel (CRDi). Manual would detail fuel injection systems, pumps, injectors, and associated components.
🔧 Transmission
Standard
Standard Transmission Type:
Manual transmission (likely 5-speed or 6-speed depending on engine/market).
Optional
Optional Transmission Type:
Automatic transmission (likely 4-speed or 5-speed depending on engine/market).
Features
Drivetrain Options:
The manual would cover both 2WD and 4WD (4x4) configurations, including transfer case operations.
📐 Dimensions
Exterior
Body Styles:
Likely covers Single Cab, Extended Cab (Space Cab), and Double Cab variants.
Weights
Gross Vehicle Weight Rating:
GVWR varies by configuration; manual would provide specific figures for payload capacity and towing limits.
🛡️ Safety Features
Ratings
Crash Test Information:
The manual may reference safety system designs, but official crash test ratings would typically be found in separate documentation.
Active Features
Active Safety Systems:
Covers systems like ABS, potentially EBD (Electronic Brakeforce Distribution), and traction control depending on market specification.
Passive Features
Passive Safety Features:
Includes information on airbag systems (driver, passenger, side), seatbelt pre-tensioners, and structural safety elements. The 'Restraint' section confirms coverage.
💡 Technology Features
Infotainment
Infotainment Systems Covered:
While not a primary focus of a workshop manual, it would cover electrical schematics for audio systems, and potentially installation procedures for aftermarket units.
Driver Assistance
Driver Assistance Features:
Covers the electrical and mechanical aspects of available features such as cruise control (if fitted) and any basic parking sensors.
Connectivity
Connectivity Systems:
Details electrical wiring for power outlets, USB ports (if equipped), and any integrated Bluetooth modules.
🔧 Maintenance
Service Intervals
Routine Maintenance Schedule:
Manual will detail recommended service intervals for oil changes, filter replacements, fluid checks, and component inspections, critical for longevity.
Fluid Specifications
Engine Oil Type And Capacity:
The manual will specify the correct API/ACEA classification and viscosity grade for engine oil (e.g., 5W-30, 10W-40 for diesel) and its capacity. Example: For 4JJ1-TC, likely around 7.0-8.0 liters. For 4JK1-TC, around 6.5-7.5 liters.
Coolant Type:
Specifies correct coolant type (e.g., Dex-Cool or equivalent long-life coolant) and mixture ratio. Capacity typically around 8-10 liters.
Brake Fluid Type:
Typically DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type Manual:
Manual transmission fluid (MTF) with specific viscosity grade (e.g., GL-4).
Transmission Fluid Type Automatic:
Automatic transmission fluid (ATF) – likely a proprietary Isuzu spec or a widely compatible ATF type.
Differential Fluid Type:
Gear oil with specific viscosity and API classification (e.g., GL-5 75W-90).
Known Issues
Common Repair Topics:
The manual would provide guidance on common issues like potential turbocharger wear, injector issues in high-mileage diesel engines, DPF regeneration (if applicable), and suspension component wear, offering repair solutions.
📚 Vehicle History
Brand Heritage
Isuzu Light Commercial Vehicles:
Isuzu has a long-standing reputation for robust and reliable diesel engines and commercial vehicles, including pickups and trucks.
Model Evolution
D Max Second Generation:
The 2007-2012 D-Max represents the second generation, which saw significant updates in styling, interior comfort, and engine technology compared to its predecessor.
Production
Manufacturing Locations:
The D-Max is globally produced, with significant manufacturing operations in Thailand.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Isuzu D-Max is generally recognized for its durability, reliability, and strong performance, particularly in diesel engine applications, often earning praise in the light commercial vehicle sector.
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