🏷️ Basic Information

Make:

Honda

Model:

Rancher 420 (TRX420)

Product Name:

2007-2013 Honda Rancher 420 (TRX420 FE FM TE TM FPE FPM) Service Repair Manual

Primary Coverage Years:

2007, 2008, 2009, 2010

Extended Coverage Years:

2011, 2012, 2013

Chassis Codes:

TRX420FE, TRX420FM, TRX420TE, TRX420TM, TRX420FPE, TRX420FPM

👋 Introduction

Vehicle Segment:

Utility ATV (All-Terrain Vehicle)

Positioning:

Versatile and durable ATV for work and recreation

Competitors:

Yamaha Grizzly, Kawasaki Brute Force, Polaris Sportsman

Features Highlighted:

Available in 2WD/4WD, manual/electric shifting, and with/without power steering; robust and reliable Honda engineering

Value For Money:

High, saves money on repairs and maintenance compared to dealer services

Convenience:

Instant download, printable pages for garage use

📋 Manual Details

Manual Type:

Workshop Service and Repair Manual (Full FSM)

Content Scope:

Comprehensive repair, maintenance, tune-up, and overhaul information

Total Pages:

589

File Format:

PDF

Delivery Method:

Instant Download

Requirements:

Adobe PDF Reader

Language:

English

📖 Manual Coverage

General Information:

Yes

Technical Features:

Yes

Frame Body Panels Exhaust:

Yes

Lubrication System:

Yes

Fuel System:

Yes (PGM-FI)

Cooling System:

Yes

Engine Mechanical:

Yes (Removal/Installation, Cylinder Head/Valve, Cylinder/Piston, Crankcase, Transmission, Crankshaft, Balancer)

Clutch Gearshift:

Yes

Charging System:

Yes (Alternator/Starter Clutch, Battery/Charging System)

Ignition System:

Yes

Starter System:

Yes (Electric Starter)

Lighting Meters Switches:

Yes

Front Drive Mechanism:

Yes (FM/FE/FPM/FPE Models)

Rear Drive Mechanism:

Yes

Suspension Steering:

Yes (Front Wheel/Suspension/Steering, Rear Wheel/Suspension)

Brake System:

Yes

Electric Shift Program:

Yes (ESP: TE/FE/FPE Models)

Electric Power Steering:

Yes (EPS: FPM/FPE Models)

Wiring Diagrams:

Yes

Troubleshooting:

Yes

Maintenance:

Yes

Tune Up:

Yes

Repair:

Yes

Overhaul:

Yes

Disassembly Reassembly:

Yes (Step-by-step, guided by illustrations)

Diagnostics:

Yes (Troubleshooting section)

Depth:

Highly Detailed Workshop Level

Target Audience:

Professionals and DIY enthusiasts, including first-time mechanics

📊 Manual Specifications

Print Quality:

Printable without restriction

Searchability:

Assumed searchable due to PDF format

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, 4-stroke, OHV, longitudinally mounted crankshaft

Displacement:

420 cc (Specific bore and stroke details would be within the manual)

Horsepower:

Not specified in product info, but available in manual

Torque:

Not specified in product info, but available in manual

Fuel Delivery:

PGM-FI (Programmed Fuel Injection)

Fuel Type:

Unleaded gasoline (Specific octane rating available in manual)

Valve Train:

OHV (Overhead Valve)

🔧 Transmission

Transmission Type:

Automatic transmission with 5 forward gears and reverse

Shifting Options:

Push-button electric shift (ESP) or foot shift operation

Drive Modes:

2WD, 4WD (with Trax-Lok selectable 4WD)

Final Drive:

Shaft drive

📐 Dimensions

Overall Length:

Not specified in product info, detailed in manual

Overall Width:

Not specified in product info, detailed in manual

Overall Height:

Not specified in product info, detailed in manual

Curb Weight:

Varies by model (e.g., TRX420FE approx. 600 lbs), detailed in manual

Towing Capacity:

Not specified in product info, but typically around 1,224 lbs for this class, detailed in manual

Rack Capacity Front:

Not specified in product info, detailed in manual

Rack Capacity Rear:

Not specified in product info, detailed in manual

🛡️ Safety Features

Atv Safety Standards:

Meets ANSI standards (as per typical Honda ATVs)

Braking System:

Hydraulic disc brakes front and rear (specific configurations vary by model: drum front on some, disc on others)

Parking Brake:

Drum brake (location detailed in manual)

Lighting:

Dual 30W headlights, 30/30W brake/taillight

💡 Technology Features

Infotainment System:

N/A (Utility ATV, no infotainment system)

Electric Power Steering:

Available on FPE and FPM models (EPS system details covered)

Connectivity Features:

N/A (Utility ATV)

Fuel Injection:

PGM-FI (ensures optimal fuel delivery and efficiency, detailed diagnostics available)

Electric Shift Program:

ESP system allows for push-button gear changes, fully detailed in the manual.

🔧 Maintenance

Oil Change Interval:

Refer to manual for specific mileage/hour intervals (typically every 600 miles or annually).

Air Filter Maintenance:

Refer to manual for intervals, especially in dusty conditions.

Spark Plug Replacement:

Refer to manual for recommended intervals.

Engine Oil Type:

SAE 10W-30 API SG or higher (Specific Honda GN4 recommended)

Engine Oil Capacity:

Refer to manual (typically around 3.5-4.0 quarts with filter change)

Coolant Type:

Honda High Performance Coolant or equivalent silicate-free, long-life coolant (50/50 mix)

Brake Fluid Type:

DOT 3 or DOT 4 (Refer to manual for exact specification)

Gear Oil Type:

Refer to manual for specific gear oil for front/rear differentials and transmission

Common Problems:

While generally reliable, potential issues can include starter relay failures, EPS motor issues (on equipped models), and occasional electrical connector corrosion. The manual provides detailed troubleshooting for these.

📚 Vehicle History

Brand Reputation:

Honda is renowned for reliability, quality engineering, and innovation in powersports.

Rancher Lineage:

The Rancher line has a long history of providing dependable utility ATVs. The 420cc platform replaced previous generations like the TRX350FE/FM.

Production Period:

2007 - Present (with updates)

🏆 Awards & Recognition

Atv Awards:

Honda ATVs frequently receive accolades for reliability and performance from industry publications. Specific awards for the 420 model vary by year and publication, but the platform is highly regarded.