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    2007-2013 Rancher 420 (TRX420 FE FM TE TM FPE FPM) Servcie Repair Manual (Highly Detailed FSM Preview)

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    The 2007-2013 Honda Rancher 420 (TRX420) is a versatile and durable utility All-Terrain Vehicle (ATV) renowned for its robust engineering and reliability. Building on a strong heritage in powersports, the...
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    The 2007-2013 Honda Rancher 420 (TRX420) is a versatile and durable utility All-Terrain Vehicle (ATV) renowned for its robust engineering and reliability. Building on a strong heritage in powersports, the Rancher 420 offers a dependable platform for both work and recreational activities. Key features include its availability in various configurations, such as 2WD/4WD, manual or electric shifting (ESP), and with or without Electric Power Steering (EPS), catering to a wide range of user needs and preferences. The liquid-cooled, 4-stroke, 420cc engine with PGM-FI fuel injection ensures efficient and consistent power delivery across different conditions. This comprehensive workshop service and repair manual provides in-depth information for maintaining and repairing your Rancher 420. Covering all models from 2007 through 2013, including chassis codes TRX420FE, TRX420FM, TRX420TE, TRX420TM, TRX420FPE, and TRX420FPM, this 589-page manual details every aspect of the vehicle. You will find step-by-step procedures for disassembly and reassembly, maintenance schedules, tune-up guidelines, troubleshooting common issues, and technical specifications for all major systems, including the engine, transmission, suspension, brakes, and electrical components. This manual is designed to assist both professional technicians and DIY enthusiasts in keeping their Rancher 420 in optimal working condition.
    🏷️ Basic Information
    Identification
    Make:
    Honda
    Model:
    Rancher 420 (TRX420)
    Product Name:
    2007-2013 Honda Rancher 420 (TRX420 FE FM TE TM FPE FPM) Service Repair Manual
    Primary Coverage Years:
    2007, 2008, 2009, 2010
    Extended Coverage Years:
    2011, 2012, 2013
    Codes
    Chassis Codes:
    TRX420FE, TRX420FM, TRX420TE, TRX420TM, TRX420FPE, TRX420FPM
    👋 Introduction
    Market Position
    Vehicle Segment:
    Utility ATV (All-Terrain Vehicle)
    Positioning:
    Versatile and durable ATV for work and recreation
    Competitive Analysis
    Competitors:
    Yamaha Grizzly, Kawasaki Brute Force, Polaris Sportsman
    Key Features
    Features Highlighted:
    Available in 2WD/4WD, manual/electric shifting, and with/without power steering; robust and reliable Honda engineering
    Manual Value Proposition
    Value For Money:
    High, saves money on repairs and maintenance compared to dealer services
    Convenience:
    Instant download, printable pages for garage use
    📋 Manual Details
    Coverage Areas
    Manual Type:
    Workshop Service and Repair Manual (Full FSM)
    Content Scope:
    Comprehensive repair, maintenance, tune-up, and overhaul information
    Page Count
    Total Pages:
    589
    Format
    File Format:
    PDF
    Delivery Method:
    Instant Download
    Requirements:
    Adobe PDF Reader
    Language
    Language:
    English
    📖 Manual Coverage
    Systems Covered
    General Information:
    Yes
    Technical Features:
    Yes
    Frame Body Panels Exhaust:
    Yes
    Lubrication System:
    Yes
    Fuel System:
    Yes (PGM-FI)
    Cooling System:
    Yes
    Engine Mechanical:
    Yes (Removal/Installation, Cylinder Head/Valve, Cylinder/Piston, Crankcase, Transmission, Crankshaft, Balancer)
    Clutch Gearshift:
    Yes
    Charging System:
    Yes (Alternator/Starter Clutch, Battery/Charging System)
    Ignition System:
    Yes
    Starter System:
    Yes (Electric Starter)
    Lighting Meters Switches:
    Yes
    Front Drive Mechanism:
    Yes (FM/FE/FPM/FPE Models)
    Rear Drive Mechanism:
    Yes
    Suspension Steering:
    Yes (Front Wheel/Suspension/Steering, Rear Wheel/Suspension)
    Brake System:
    Yes
    Electric Shift Program:
    Yes (ESP: TE/FE/FPE Models)
    Electric Power Steering:
    Yes (EPS: FPM/FPE Models)
    Wiring Diagrams:
    Yes
    Troubleshooting:
    Yes
    Procedures Included
    Maintenance:
    Yes
    Tune Up:
    Yes
    Repair:
    Yes
    Overhaul:
    Yes
    Disassembly Reassembly:
    Yes (Step-by-step, guided by illustrations)
    Diagnostics:
    Yes (Troubleshooting section)
    Technical Depth
    Depth:
    Highly Detailed Workshop Level
    Target Audience:
    Professionals and DIY enthusiasts, including first-time mechanics
    📊 Manual Specifications
    File Format
    Print Quality:
    Printable without restriction
    Searchability:
    Assumed searchable due to PDF format
    Binding Type
    Binding:
    N/A (Digital Download)
    Paper Type
    Paper Type:
    N/A (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Liquid-cooled, 4-stroke, OHV, longitudinally mounted crankshaft
    Displacement:
    420 cc (Specific bore and stroke details would be within the manual)
    Performance
    Horsepower:
    Not specified in product info, but available in manual
    Torque:
    Not specified in product info, but available in manual
    Fuel System
    Fuel Delivery:
    PGM-FI (Programmed Fuel Injection)
    Fuel Type:
    Unleaded gasoline (Specific octane rating available in manual)
    Engine Features
    Valve Train:
    OHV (Overhead Valve)
    🔧 Transmission
    Standard
    Transmission Type:
    Automatic transmission with 5 forward gears and reverse
    Optional
    Shifting Options:
    Push-button electric shift (ESP) or foot shift operation
    Features
    Drive Modes:
    2WD, 4WD (with Trax-Lok selectable 4WD)
    Final Drive:
    Shaft drive
    📐 Dimensions
    Exterior
    Overall Length:
    Not specified in product info, detailed in manual
    Overall Width:
    Not specified in product info, detailed in manual
    Overall Height:
    Not specified in product info, detailed in manual
    Weights
    Curb Weight:
    Varies by model (e.g., TRX420FE approx. 600 lbs), detailed in manual
    Towing Capacity:
    Not specified in product info, but typically around 1,224 lbs for this class, detailed in manual
    Rack Capacity Front:
    Not specified in product info, detailed in manual
    Rack Capacity Rear:
    Not specified in product info, detailed in manual
    🛡️ Safety Features
    Ratings
    Atv Safety Standards:
    Meets ANSI standards (as per typical Honda ATVs)
    Active Features
    Braking System:
    Hydraulic disc brakes front and rear (specific configurations vary by model: drum front on some, disc on others)
    Parking Brake:
    Drum brake (location detailed in manual)
    Passive Features
    Lighting:
    Dual 30W headlights, 30/30W brake/taillight
    💡 Technology Features
    Infotainment
    Infotainment System:
    N/A (Utility ATV, no infotainment system)
    Driver Assistance
    Electric Power Steering:
    Available on FPE and FPM models (EPS system details covered)
    Connectivity
    Connectivity Features:
    N/A (Utility ATV)
    Engine Management
    Fuel Injection:
    PGM-FI (ensures optimal fuel delivery and efficiency, detailed diagnostics available)
    Transmission Control
    Electric Shift Program:
    ESP system allows for push-button gear changes, fully detailed in the manual.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Refer to manual for specific mileage/hour intervals (typically every 600 miles or annually).
    Air Filter Maintenance:
    Refer to manual for intervals, especially in dusty conditions.
    Spark Plug Replacement:
    Refer to manual for recommended intervals.
    Fluid Specifications
    Engine Oil Type:
    SAE 10W-30 API SG or higher (Specific Honda GN4 recommended)
    Engine Oil Capacity:
    Refer to manual (typically around 3.5-4.0 quarts with filter change)
    Coolant Type:
    Honda High Performance Coolant or equivalent silicate-free, long-life coolant (50/50 mix)
    Brake Fluid Type:
    DOT 3 or DOT 4 (Refer to manual for exact specification)
    Gear Oil Type:
    Refer to manual for specific gear oil for front/rear differentials and transmission
    Known Issues
    Common Problems:
    While generally reliable, potential issues can include starter relay failures, EPS motor issues (on equipped models), and occasional electrical connector corrosion. The manual provides detailed troubleshooting for these.
    📚 Vehicle History
    Brand Heritage
    Brand Reputation:
    Honda is renowned for reliability, quality engineering, and innovation in powersports.
    Model Evolution
    Rancher Lineage:
    The Rancher line has a long history of providing dependable utility ATVs. The 420cc platform replaced previous generations like the TRX350FE/FM.
    Production
    Production Period:
    2007 - Present (with updates)
    🏆 Awards & Recognition
    Recognitions
    Atv Awards:
    Honda ATVs frequently receive accolades for reliability and performance from industry publications. Specific awards for the 420 model vary by year and publication, but the platform is highly regarded.
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