Kawasaki Concours 14 ABS 2007-2013 Workshop Service Manual

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Distributeur:

UGS: 73124

Mots clés: 2007 2008 2009 2010 2011 2012 2013 Concours 14 ABS Concours Models Kawasaki Motorcycle Motorcycles

Variantes de produits

Description

The Concours 14 ABS, model designation ZG1400A/B, is a premium sport-touring motorcycle produced from 2007 to 2013. Engineered for long-distance comfort and exhilarating performance, it features a powerful 1352 cc inline-four engine, advanced aerodynamic fairing design, and a low-maintenance shaft drive. Key innovations include an electronically adjustable windscreen and a proximity activation start system for keyless ignition, complemented by an integrated anti-lock braking system for enhanced safety. Its robust construction and touring capabilities position it as a strong contender in the premium sport-touring segment, offering a blend of power, comfort, and cutting-edge technology. This comprehensive workshop service and repair manual provides detailed instructions for the entire Concours 14 ABS motorcycle. Spanning 803 pages, it covers all aspects of maintenance, repair, and troubleshooting, including in-depth procedures for the engine, fuel system, ignition, transmission, drivetrain, chassis, braking system, and electrical system. The manual is designed to assist owners, mechanics, and technicians in performing routine maintenance, complex repairs, and diagnostics. It includes step-by-step disassembly and assembly guides, adjustment procedures, component testing, torque specifications, and detailed wiring diagrams, ensuring optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Concours 14 ABS

Model Designation:

ZG1400A/B

Generation

Model Years Covered:

2007, 2008, 2009, 2010, 2011, 2012, 2013

Codes

Chassis Code:

ZG1400

👋 Introduction

Market Position

Motorcycle Segment:

Sport touring motorcycle, known for its long-distance comfort, performance, and advanced features.

Competitive Analysis

Competitors:

Competes with other premium sport-touring motorcycles such as the BMW R 1200 RT, Honda ST1300, Yamaha FJR1300, and Moto Guzzi Norge.

Key Features

Aerodynamics:

Advanced aerodynamic fairing design for rider comfort and wind protection.

Adjustable Windscreen:

Electronically or manually adjustable windscreen for customizable wind deflection.

Shaft Drive:

Low-maintenance shaft final drive system.

Anti-lock Braking System for enhanced safety and control.

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive repair and service for the entire motorcycle

Page Count

Page Count:

803 pages

Manual Type

Manual Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine System:

Detailed procedures for disassembly, assembly, inspection, adjustment, and troubleshooting of the engine and its components (e.g., cylinder head, pistons, crankshaft, lubrication system, cooling system).

Fuel System:

Coverage includes fuel injection system, fuel pump, injectors, throttle body, evaporative emission control system.

Ignition System:

Information on ignition timing, spark plugs, ignition coils, and related electronic components.

Transmission System:

Clutch operation, gearbox disassembly and assembly, gear shift mechanism, and lubrication.

Drivetrain:

Final drive (shaft drive) inspection, maintenance, and repair.

Chassis Frame:

Frame inspection, fork and suspension system maintenance and repair, steering system.

Braking System:

Detailed procedures for front and rear brake systems, including ABS operation, brake fluid replacement, caliper service, and master cylinder maintenance.

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starting system (starter motor), lighting system, instrumentation, and electronic control unit (ECU) diagnostics.

Cooling System:

Radiator, fan, thermostat, coolant flow, and related components.

Exhaust System:

Inspection and maintenance of the exhaust pipes and muffler.

Bodywork And Trim:

Removal and installation procedures for fairings, panels, seats, and other body components.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication points, chain/shaft drive adjustment, tire pressure checks, brake fluid checks.

Troubleshooting Guides:

Diagnostic procedures for common problems, symptoms, and potential causes.

Disassembly And Assembly:

Step-by-step instructions for dismantling and reassembling all major components and systems.

Adjustments:

Detailed procedures for adjusting clutch, throttle, brakes, suspension, and other adjustable components.

Component Testing:

Procedures for testing electrical components, sensors, and actuators.

Torque Specifications:

Comprehensive lists of torque values for all critical fasteners and connections.

Wiring Diagrams:

Detailed electrical schematics for easy troubleshooting and repair of the electrical system.

Special Tool Usage:

Identification and illustration of special service tools required for specific procedures.

Technical Depth

Repair Depth:

In-depth repair and overhaul procedures for engine, transmission, and all major mechanical and electrical systems, suitable for professional mechanics and experienced DIY enthusiasts.

Diagnostic Capabilities:

Covers diagnosis and troubleshooting of complex issues, including electronic control systems and ABS.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Printable, allowing users to print individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital PDF Download)

Paper Type

Paper Quality:

N/A (Digital PDF Download)

Software Requirements

Required Software:

Adobe Reader or compatible PDF viewer.

Compatibility

Operating Systems:

Compatible with Windows, Mac, and Linux operating systems.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, four valves per cylinder inline-four.

Displacement:

1352 cc (82.5 cu in)

Performance

Bore X Stroke:

84.0 x 61.0 mm (3.3 x 2.4 in)

Compression Ratio:

11.0:1

Power Output:

Approximately 155 hp @ 8,800 rpm (claimed, subject to regional variation and tuning)

Torque Output:

Approximately 100 lb-ft @ 6,200 rpm (claimed, subject to regional variation and tuning)

Fuel System

Fuel Delivery:

Fuel injection with dual throttle valves (Digital Fuel Injection - DFI).

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Clutch Type:

Hydraulically actuated wet multi-disc clutch

Features

Final Drive:

Shaft drive

📐 Dimensions

Exterior

Overall Length:

2,230 mm (87.8 in)

Overall Width:

790 mm (31.1 in)

Overall Height:

1,350 mm (53.1 in)

Wheelbase:

1,520 mm (59.8 in)

Ground Clearance:

130 mm (5.1 in)

Weights

Dry Weight:

270 kg (595 lbs)

Wet Weight:

295 kg (650 lbs) (approx.)

Fuel Capacity:

23 Liters (6.1 US gal)

🛡️ Safety Features

Ratings

ABS Standard:

Yes, Integrated ABS (IA-ABS)

Active Features

Braking System Type:

Dual semi-floating 310 mm discs with 4-piston calipers (front); Single 250 mm disc with 2-piston caliper (rear)

Suspension Front:

43 mm inverted telescopic fork with adjustable compression and rebound damping, spring preload.

Suspension Rear:

Uni-Trak, alloy rear shock with adjustable preload, rebound and compression damping.

Passive Features

Lighting:

Dual 55W halogen headlights, LED taillight.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD multi-function display, analog tachometer, speedometer, gear position indicator, clock, fuel gauge, and trip meters.

Driver Assistance

ABS System:

Integrated ABS (IA-ABS) provides synchronized braking control for both front and rear wheels.

Connectivity

Keyless Ignition:

KIPASS (Kawasaki's Intuitive Proximity Activation Start System) allows for keyless starting and ignition.

Features

Adjustable Windscreen Control:

Electric adjustment for the windscreen height.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to periodic maintenance chart in manual; typically 6,000 miles or 12 months, whichever comes first.

Valve Clearance Check:

Refer to periodic maintenance chart; often around 15,000-24,000 miles, but precise interval is in the manual.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA certified (e.g., Kawasaki Genuine Motorcycle Oil).

Engine Oil Capacity:

Approximately 4.0 L (4.2 US qt) with filter change.

Coolant Type:

Ethylene glycol-based coolant, 50/50 mixture with distilled water.

Brake Fluid Type:

DOT 4.

Final Drive Oil Type:

SAE 80 API GL-5 Hypoid gear oil.

Known Issues

Fuel Pump Recall:

Some early models may have had issues related to the fuel pump, check for recalls.

Clutch Slave Cylinder:

Occasional reports of clutch slave cylinder leaks, requiring replacement.

Charging System Components:

While generally reliable, specific regulator/rectifier or stator failures can occur, particularly with higher mileage.

📚 Vehicle History

Brand Heritage

Kawasaki Motorsports:

Kawasaki Heavy Industries has a long and successful history in motorsports, including MotoGP and World Superbike, influencing their road-going performance motorcycles.

Model Evolution

Concours Lineage:

The Concours 14 (ZG1400) is the successor to the Concours (ZG1000), representing a significant technological advancement in power, comfort, and features.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Motorcycle Press Reviews:

Consistently praised by motorcycle journalists for its performance, comfort, and touring capabilities.