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2007-2013 Kawasaki GTR1400 full Workshop Service Manual

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The Kawasaki GTR1400, also known as the Concours 14, is a high-performance sport-touring motorcycle that embodies a blend of power, comfort, and advanced engineering. Produced from 2007 to 2013, this...
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2007-2013 Kawasaki GTR1400 full Workshop Service Manual2007-2013 Kawasaki GTR1400 full Workshop Service Manual2007-2013 Kawasaki GTR1400 full Workshop Service Manual2007-2013 Kawasaki GTR1400 full Workshop Service Manual
The Kawasaki GTR1400, also known as the Concours 14, is a high-performance sport-touring motorcycle that embodies a blend of power, comfort, and advanced engineering. Produced from 2007 to 2013, this model is powered by a liquid-cooled, 4-stroke, DOHC, 16-valve Inline-Four engine with a displacement of 1352 cc, delivering approximately 155 PS. Its design prioritizes long-distance riding, featuring an electrically adjustable windscreen and a comfortable riding position, while its sportbike-like handling and shaft drive offer dynamic performance. The GTR1400 is equipped with advanced features such as an assist and slipper clutch, and many models include ABS for enhanced safety, reflecting a commitment to innovation and rider experience in the touring segment. This comprehensive workshop service manual provides detailed information essential for the maintenance, repair, and troubleshooting of the Kawasaki GTR1400 (Concours 14) models from 2007 to 2013. It covers all major systems, including engine mechanicals, fuel and ignition systems, transmission, electrical components, brakes, suspension, cooling, exhaust, chassis, and wheels. The manual includes step-by-step procedures for disassembly, assembly, maintenance tasks, and diagnostics, along with crucial technical specifications, torque values, and fluid recommendations. Designed for both owners and professional technicians, this manual serves as an authoritative resource to ensure the optimal performance and longevity of the motorcycle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
GTR1400
Model Nickname:
Concours 14
Product Type:
Workshop Service Manual
Codes
Chassis Code Range:
ZGT1400A/B (depending on market/generation variations)
👋 Introduction
Market Position
Vehicle Segment:
Sport Touring Motorcycle
Competitive Analysis
Key Competitors:
BMW R 1200 RT, Honda ST1300, Yamaha FJR1300
Key Features
Vehicle Positioning:
High-performance touring motorcycle designed for long-distance comfort and sportbike-like handling, featuring a powerful engine and shaft drive.
Manual Value Proposition
Target Audience:
Do-it-yourself owners and professional motorcycle technicians seeking detailed repair and maintenance information.
📋 Manual Details
Coverage Areas
Covered Years:
2007, 2008, 2009, 2010, 2011, 2012, 2013
Page Count
Estimated Page Count:
Hundreds (specific number not provided, but indicative of comprehensive coverage)
Manual Type
Type:
Full Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, assembly of engine components, including cylinders, pistons, crankshaft, camshafts, valves, timing.
Engine Fuel System:
Fuel injection system, throttle body assembly, injectors, fuel pump, fuel pressure regulator, evaporative emission control (EVAP).
Engine Ignition System:
Ignition coils, spark plugs, ECU control, timing adjustments.
Transmission Drivetrain:
Clutch operation, gearbox inspection and repair, final drive (shaft drive) inspection, maintenance, and lubrication.
Electrical System:
Comprehensive wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlights, taillights, turn signals), instruments, sensors, ECU functions.
Brakes System:
Hydraulic brake systems (front and rear), brake lines, master cylinders, calipers, brake pads, rotors, ABS (Anti-lock Braking System) troubleshooting and components.
Suspension Steering:
Front fork (telescopic) disassembly, service, and adjustments; rear shock absorber unit; steering system inspection and maintenance.
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant specifications and procedures.
Exhaust System:
Exhaust pipes, muffler, catalytic converter inspection and replacement.
Chassis Frame:
Frame inspection, subframe, bodywork disassembly and reassembly, fairings, panels.
Wheels Tires:
Wheel bearing service, tire mounting and balancing, recommended tire pressures.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, chain/shaft drive lubrication, fluid checks and changes (coolant, brake fluid), air filter cleaning/replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues across all major systems, including electrical gremlins and engine performance problems.
Repair:
Detailed step-by-step instructions for component repair and replacement, covering everything from minor adjustments to major overhauls.
Disassembly Assembly:
Complete disassembly and reassembly procedures for all major components and systems.
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic codes.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic user maintenance to advanced mechanical and electrical repair for experienced technicians and DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restriction (all pages)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Delivery Method
Delivery:
Instant PDF download link provided after payment.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 16-valve Inline-Four
Displacement:
1352 cc (82.5 cubic inches)
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
11.0:1
Performance
Horsepower Estimated:
Approx. 155 PS (153 bhp; 114 kW) @ 8800 rpm (peak figures vary slightly by region/tune)
Torque Estimated:
Approx. 136 Nm (13.9 kgf·m; 100 lb·ft) @ 6200 rpm
Fuel System
Fuel Delivery:
Fuel Injection, DFI (Digital Fuel Injection) with Dual Injectors per Cylinder
Fuel Type Recommendation:
Unleaded gasoline, 91 octane or higher (RON/MON)
Ignition
Ignition System:
Digital CDI, Twin Spark Plugs per Cylinder
Lubrication
Lubrication System:
Forced lubrication, wet sump
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Optional
Transmission Features:
Shaft drive, slipper clutch (assist & slipper clutch system)
Features
Clutch Type:
Wet, multi-disc, assist and slipper
📐 Dimensions
Exterior
Length:
Approx. 2265 mm (89.2 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1365 mm (53.7 in) (adjustable windscreen in highest position)
Weights
Dry Weight Estimated:
Approx. 270 kg (595 lbs)
Wet Weight Estimated:
Approx. 299 kg (660 lbs)
Fuel Tank Capacity:
Approx. 22 liters (5.8 US gal)
🛡️ Safety Features
Ratings
ABS Availability:
Available on most models (e.g., GTR1400A/B ABS)
Active Features
Traction Control:
Some models may feature traction control (KTRC - Kawasaki Traction Control) depending on year and market.
Passive Features
Braking System:
Linked braking system with ABS, providing enhanced stopping power and stability.
Lighting:
Aerodynamic fairing with integrated headlights and taillights for visibility.
💡 Technology Features
Infotainment
Dashboard:
Digital odometer, trip meters, analog tachometer, digital speedometer, fuel gauge, gear position indicator, clock, warning lamps, fuel consumption display.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS) for enhanced safety.
Connectivity
Charging Port:
Some models may be equipped with a 12V accessory power outlet.
Ergonomics
Adjustable Windscreen:
Electrically adjustable windscreen for rider comfort and protection from wind blast.
Adjustable Handlebars:
Handlebar position can be adjusted for rider preference.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 6,000 miles (10,000 km) or 6 months, whichever comes first (refer to manual for exact specs).
Spark Plug Replacement:
Recommended at 12,000 miles (20,000 km) or 12 months.
Valve Clearance Check:
Recommended at 15,000 miles (24,000 km) or 24 months.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, SL or SAE 10W-40 or 20W-50 (semi-synthetic or synthetic recommended for best performance and protection).
Coolant Type:
High-quality ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended).
Brake Fluid Type:
DOT 4 (or DOT 5.1 if specified for ABS components).
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, wheel bearings are typical wear items on high-mileage touring motorcycles. Some owners have reported occasional issues with the linked braking system's ABS modulator or electrical connectors in specific environmental conditions.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long and storied history in motorcycle manufacturing, known for innovation and performance across various segments, particularly in sportbikes and powerful touring machines.
Model Evolution
Gtr1400 Lineage:
The GTR1400 (Concours 14) evolved from Kawasaki's sport-touring heritage, building upon the Ninja ZX-14 platform to create a more comfortable, yet equally powerful, long-distance machine. It replaced the Kawasaki GTR1000 (Concours).
Production
Production Period:
First introduced for the 2007 model year, with updates and refinements throughout its production run.
🏆 Awards & Recognition
Recognitions
Motorcycle Journalism Reviews:
Consistently received positive reviews from motorcycle publications for its blend of performance, comfort, and touring capability.
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