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Kawasaki ZG1400 Concours 2007-2013 Workshop Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: ZG1400 Concours Model Nickname: Concours 14 Generation Generation Designation: First Generation Codes Chassis Code: ZG1400-A Engine Code Prefix: ZX1400FE 👋 Introduction Market Position...
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Kawasaki ZG1400 Concours 2007-2013 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
ZG1400 Concours
Model Nickname:
Concours 14
Generation
Generation Designation:
First Generation
Codes
Chassis Code:
ZG1400-A
Engine Code Prefix:
ZX1400FE
👋 Introduction
Market Position
Vehicle Segment:
Sport Touring Motorcycle
Target Audience:
Long-distance riders, touring enthusiasts
Competitive Analysis
Key Competitors:
BMW R1200RT, Honda ST1300, Yamaha FJR1300
Key Features
Primary Selling Points:
Powerful 1352cc engine, comfortable ergonomics, advanced technology, shaft drive, integrated luggage
Manual Utility:
Comprehensive guide for DIY maintenance and professional repair, covering all aspects of the vehicle.
📋 Manual Details
Coverage Areas
Applicable Years:
2007, 2008, 2009, 2010, 2011, 2012, 2013
Page Count
Total Pages:
803
Manual Type
Manual Classification:
Workshop Service Manual
Purpose:
Repair and Maintenance
Language
Primary Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Yes (Disassembly, assembly, inspection, repair, tuning)
Fuel System:
Yes (Fuel injection, pumps, injectors, sensors)
Cooling System:
Yes (Radiator, fan, thermostat, coolant passages)
Exhaust System:
Yes (Catalytic converter, mufflers, pipes)
Transmission:
Yes (Clutch, gearbox, final drive)
Frame And Suspension:
Yes (Front fork, rear shock, swingarm, frame components)
Brakes:
Yes (Hydraulic system, calipers, master cylinders, ABS components)
Wheels And Tires:
Yes (Inspection, mounting, balancing)
Steering:
Yes (Handlebars, steering stem, bearings)
Electrical System:
Yes (Ignition, lighting, starting, charging, battery, ECU, sensors)
Bodywork And Fairings:
Yes (Removal, installation, inspection)
Accessories:
Yes (Luggage system, rider aids if applicable)
Procedures Included
Maintenance:
Yes (Scheduled maintenance, fluid changes, inspections)
Troubleshooting:
Yes (Diagnostic procedures, symptom-based troubleshooting)
Repair:
Yes (Component-specific repair instructions)
Disassembly And Assembly:
Yes (Step-by-step instructions for all major components)
Adjustments:
Yes (Valve clearances, clutch, throttle, suspension)
Torque Specifications:
Yes (Critical fastener torque values provided)
Special Tool References:
Yes (Identification and usage of special service tools)
Technical Depth
Diagnostic Capabilities:
Comprehensive diagnostic procedures for electrical and mechanical systems
Rebuild Procedures:
Detailed instructions for engine, transmission, and suspension rebuilds
Electrical Schematics:
Included (Detailed wiring diagrams for all systems)
Wear Limits:
Yes (Specific measurement and wear limits for critical components)
📊 Manual Specifications
File Format
PDF Quality:
High (Printable, zoomable, searchable text)
Print Quality
Page Printability:
Yes (All pages are printable)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Required Software:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 16-valve Inline-four
Displacement:
1352 cc
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
11.0:1
Performance
Horsepower Est:
153 hp @ 8,800 rpm (claimed)
Torque Est:
100.3 lb-ft @ 6,000 rpm (claimed)
Fuel System
Fuel Delivery:
Fuel Injection with Mikuni DFI, two injectors per cylinder
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Fuel Tank Capacity:
5.7 US gallons (21.8 liters)
Lubrication
Oil Type:
SAE 10W-40 API SG or SH with JASO MA certified motorcycle oil
Oil Capacity:
4.0 US quarts (3.8 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Final Drive:
Sealed O-ring type chain, RK 525KRO, 112 links
Features
Clutch:
Hydraulic-actuated, wet multi-disc
📐 Dimensions
Exterior
Length:
89.4 in (2,270 mm)
Width:
31.1 in (790 mm)
Height:
54.1 in (1,375 mm)
Wheelbase:
60.4 in (1,535 mm)
Weights
Dry Weight Est:
659.3 lbs (299 kg)
Curb Weight Est:
685.8 lbs (311 kg)
Load Capacity:
Refer to manual for specific load limits, typically around 400 lbs (181 kg) rider and luggage.
🛡️ Safety Features
Ratings
Safety Features Overview:
ABS (Anti-lock Braking System) is standard on most models, advanced braking components.
Active Features
ABS:
Yes (Bosch ABS)
Traction Control:
No (Not standard on this generation)
Passive Features
Lighting:
Dual multi-reflector headlights
💡 Technology Features
Infotainment
Audio System:
Optional (Some models/regions may have integrated or optional audio systems).
Driver Assistance
ABS:
Standard on most models
Connectivity
Diagnostic Ports:
Yes (For electronic diagnostic tools and ECU access)
Features
Linked Braking:
K-ACT (Kawasaki Advanced Coactive-braking Technology) in some configurations, linking front and rear brake applications.
Cruise Control:
Yes (Electronically controlled cruise control)
Adjustable Windscreen:
Yes (Manually adjustable)
🔧 Maintenance
Service Intervals
First Service Mileage:
600 miles (1,000 km) or 1 month (whichever comes first)
Subsequent Service Mileage:
Every 3,700 miles (6,000 km) or 6 months
Valve Clearance Check:
Every 7,400 miles (12,000 km) or 12 months
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or SH with JASO MA certified motorcycle oil
Coolant:
High-quality ethylene glycol-based coolant with demineralized water (50/50 mix) - consult manual for specific part number/type.
Brake Fluid:
DOT 4 (non-silicone based)
Final Drive Oil:
Refer to manual for specific type; typically a high-quality gear oil.
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, spark plugs, wheel bearings.
Potential Faults Reported:
Some owners report occasional issues with the heat management system (fairing heat), minor electrical gremlins, and some complaints about the stock windscreen buffeting (though aftermarket solutions are common).
Maintenance Schedule Importance
Schedule Adherence Benefit:
Ensures longevity, reliability, optimal performance, and resale value.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycle Legacy:
Long-standing reputation for high-performance motorcycles across various segments.
Model Evolution
Concours Lineage:
Successor to the GTR1000, introduced as a more modern and powerful sport-touring machine.
Production
Manufacturing Location:
Japan (and potentially other Kawasaki assembly plants)
Key Updates During Period:
ABS introduction, K-ACT (Kawasaki Advanced Coactive-braking Technology) for some markets/years, revised styling and ergonomics.
🏆 Awards & Recognition
Recognitions
Common Design Awards:
While not typically winning individual awards, the Concours 14 is recognized for its blend of performance and touring comfort by motorcycle publications.
Ratings
Consumer Satisfaction:
Generally high, particularly among riders who prioritize long-distance comfort and performance.
Certifications
Emissions Compliance:
Meets applicable emissions standards for the model years of production.
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