🏷️ Basic Information

Make:

Polaris

Model:

IQ Shift

Model Variant:

550/600 IQ, LX, RMK, Dragon, Switchback, Widetrak

Model Year Range:

2007-2013

Platform Code:

IQ Platform

👋 Introduction

Target User:

DIY enthusiasts, independent repair shops, and Polaris owners seeking detailed service information.

Value Proposition:

Provides the same level of detail as professional shop manuals at a fraction of the cost.

Visual Aids:

Includes exploded views to simplify complex repair procedures.

Accessibility:

Downloadable PDF format compatible with PCs, Macs, tablets, and smartphones.

📋 Manual Details

Covered Models:

2007-2013 Polaris 550 IQ, 600 IQ, 550 IQ LX, 600 IQ LX, 550 IQ Shift, 600 IQ Shift, 550 IQ RMK, 600 IQ RMK, 550 IQ Dragon, 600 IQ Dragon, 550 IQ Switchback, 600 IQ Switchback, 550 Widetrak, 600 Widetrak

Total Pages:

561

Type:

Comprehensive Repair and Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Mechanical Systems:

Engine, Fuel Systems, Cooling Systems, Final Drive, Brakes, PVT (Polaris Variable Transmission), Steering, Suspension, Shocks, Chassis

Electrical Systems:

Battery, Electrical Systems, Wiring Diagrams

Maintenance And Tune Up:

Scheduled Maintenance, Tune-up Procedures, Fluid Checks and Replacements, Spark Plug Service, Air Filter Service

Engine Repair:

Engine Overhaul, Cylinder Head Service, Piston and Connecting Rod Installation, Crankshaft Service, Valve Adjustment (if applicable)

Drivetrain Repair:

PVT System Service and Adjustment, Clutch Inspection and Service, Final Drive Gearbox Maintenance, Brake System Bleeding and Pad Replacement

Chassis And Suspension:

Steering System Service, Suspension Component Replacement, Shock Absorber Service, Chassis Inspection and Repair

Electrical Diagnostics:

Wiring Harness Troubleshooting, Component Testing, Electrical System Diagnosis, Battery Charging System Analysis

Troubleshooting:

Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides

Depth:

Comprehensive from basic maintenance to advanced diagnostics and component-level repairs. Includes step-by-step instructions and exploded views.

📊 Manual Specifications

File Type:

Portable Document Format (PDF)

Searchability:

Searchable text within the PDF

Print Readability:

High-quality, printable for physical reference

Recommended Binding:

3-ring binder (user-printable)

Usage Recommendation:

Printable on standard paper for workshop use; protects original digital file from grime.

⚙️ Engine Specifications

Engine Type 550:

Polaris Liberty 550 Fan-Cooled, 2-stroke, 2-cylinder

Engine Type 600:

Polaris Liberty 600 Cleanfire, 2-stroke, 2-cylinder, liquid-cooled (specific cooling system may vary by sub-model)

Displacement 550:

544 cc

Displacement 600:

597 cc

Fuel Delivery 550:

Carbureted (likely Mikuni VM34 or similar)

Fuel Delivery 600:

Electronic Fuel Injection (EFI) - Cleanfire

Fuel Type Recommendation:

Leaded gasoline, 87 octane or higher (refer to specific model for exact octane)

Oil Injection:

Automatic Oil Injection System

Ignition Type:

CDI (Capacitor Discharge Ignition)

🔧 Transmission

Transmission Type:

Polaris Variable Transmission (PVT) - Automatic Continuously Variable Transmission (CVT)

Clutch System:

Primary (Drive) Clutch and Secondary (Driven) Clutch

Gear Reduction:

Integrated into the final drive housing

Clutch Alignment Tool:

Specific tool required for primary clutch alignment during service.

Final Drive Fluid:

Typically a hypoid gear lubricant (e.g., SAE 80W-90 GL-5). Refer to manual for exact specification.

📐 Dimensions

Platform Design:

IQ Series chassis, known for its centralized mass and agile handling.

Dry Weight Estimate:

Varies by model, typically ranging from 450-550 lbs (204-250 kg).

🛡️ Safety Features

Braking System:

Hydraulic disc brake system

Chassis Design:

Integrated handlebar, throttle, and brake controls for rider ergonomics.

Lighting:

Halogen headlights, taillight, and brake light.

💡 Technology Features

Instrument Cluster:

Digital/analog combination gauges displaying speed, RPM, fuel level, and warning lights. Specific features vary by trim level.

Reverse Gear:

Many models feature a mechanical or electronic reverse assist system.

Diagnostic Port:

Diagnostic port for engine management system (EFI models) allows for troubleshooting with appropriate tools.

🔧 Maintenance

Oil Change Interval:

Refer to manual for specific interval, typically based on mileage or operating hours. May involve checking/topping up 2-stroke oil reservoir.

Spark Plug Replacement:

Refer to manual for specific mileage interval (e.g., every 1,000-2,000 miles or annually).

Clutch Inspection:

Recommended annual inspection and cleaning, with replacement of worn components as needed.

Engine Oil Type:

Proprietary 2-stroke oil injection fluid. Polaris branded oils are recommended, or equivalent meeting JASO FD or API TC standards.

Coolant Type:

Ethylene glycol based antifreeze for liquid-cooled models (600cc). Refer to manual for specific type and mixture.

Suspension Wear:

Early model IQs could exhibit wear in certain suspension bushings and pivot points due to high mileage and terrain usage.

Fuel Pump Reliability:

EFI models may occasionally experience fuel pump issues; diagnostic procedures are covered in the manual.

Track Sprocket Wear:

Track drive sprockets can wear over time, affecting track tension and drive efficiency. Regular inspection is advised.

Exhaust Bellows:

Exhaust system bellows can degrade over time and require replacement to prevent exhaust leaks.

📚 Vehicle History

Manufacturer:

Polaris Industries, a long-standing American manufacturer of powersports vehicles.

Iq Platform Introduction:

The IQ platform, introduced in the mid-2000s, represented a significant advancement in snowmobile chassis design, emphasizing rider-centric ergonomics and handling.

Manufacturing Location:

Primarily manufactured in Roseau, Minnesota, USA.

🏆 Awards & Recognition

Platform Reputation:

The IQ platform was generally well-received for its handling and rider ergonomics, contributing to Polaris's strong market position during these years.