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Suzuki LT-Z90 Quadsport LTZ90 ATV 2007-2014 Full Service & Repair Manual

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The LT-Z90 Quadsport, also known as the LTZ90 ATV, is a capable and user-friendly all-terrain vehicle designed for recreational use. Covering model years from 2007 through 2014, this ATV is...
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Suzuki LT-Z90 Quadsport LTZ90 ATV 2007-2014 Full Service & Repair Manual
The LT-Z90 Quadsport, also known as the LTZ90 ATV, is a capable and user-friendly all-terrain vehicle designed for recreational use. Covering model years from 2007 through 2014, this ATV is powered by an 87 cc four-stroke, SOHC, air-cooled engine, delivering approximately 6.2 HP. It features an automatic CVT transmission with forward, neutral, and reverse gears, and is driven by a chain to the rear axle. Safety is enhanced with features like an engine shut-off tether, throttle limiter, and integrated floorboards. The legacy in producing reliable and performance-oriented vehicles underpins the engineering quality and user-focused design of the LT-Z90 Quadsport, making it an excellent choice for younger riders entering the sport. This comprehensive factory service and repair workshop manual provides in-depth guidance for the LT-Z90 Quadsport models produced between 2007 and 2014. It covers all major systems, including engine overhaul, transmission, chassis, brakes, and electrical components, offering detailed procedures for maintenance, repair, diagnostics, and inspection. With hundreds of pages containing detailed photos, diagrams, and exploded views, this manual serves as an essential resource for enthusiast owners, home mechanics, and professional technicians. It facilitates systematic fault finding, component replacement, and adherence to recommended service intervals, ensuring the longevity and optimal performance of the ATV.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z90 Quadsport
Model Designation:
LTZ90 ATV
Model Years Covered:
2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
Codes
Chassis Code:
N/A (ATV specific designation)
Engine Code:
N/A (Internal Suzuki designation, typically referenced by displacement and type)
👋 Introduction
Market Position
Target User:
Enthusiast owners, home mechanics, and professional technicians seeking comprehensive repair information.
Competitive Analysis
Value Proposition:
Provides factory-level technical data at a fraction of the cost of professional subscriptions or physical manuals, with immediate digital access and lifelong usability.
Key Features
Detail Level:
Hundreds of pages with detailed photos, diagrams, and exploded views, replicating the content found in OEM service manuals.
Completeness:
Full factory service, repair, and workshop manual coverage, not a condensed or partial guide.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All Suzuki LT-Z90 Quadsport LTZ90 ATV models manufactured between 2007 and 2014.
Page Count
Estimated Page Count:
Hundreds (Specific number not provided, but described as extensive)
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
English (Implied by product description and common industry practice for global distribution)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, disassembly, assembly, tuning, troubleshooting, lubrication system, cooling system, ignition system, fuel system (carburetor), exhaust system.
Transmission:
Clutch operation, gearbox internal inspection and repair, shift mechanism, final drive (chain).
Chassis:
Frame inspection and repair, suspension (front and rear), steering system, wheel bearings, axles.
Brakes:
Brake system diagnostics, hydraulic system (lines, master cylinder, calipers), brake pad replacement, brake lever and pedal adjustments, bleeding procedures.
Electrical:
Wiring diagrams, battery, starting system, charging system (stator, regulator/rectifier), lighting, ignition control (CDI), troubleshooting electrical faults.
Bodywork:
Body panel removal and installation, seat, handlebars, fenders, controls, plastics.
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, spark plug replacement, chain maintenance, brake adjustments, tire pressure checks, valve clearance adjustment.
Troubleshooting:
Systematic fault finding for engine performance issues, starting problems, electrical malfunctions, braking problems, and steering issues.
Repair:
Step-by-step instructions for component disassembly, repair, reassembly, and replacement for all major systems.
Diagnostics:
Detailed diagnostic procedures for identifying the root cause of problems, often including specific test values and procedures.
Inspection:
Comprehensive inspection points for wear, damage, and proper function of all vehicle components.
Technical Depth
Depth:
Full rebuilds, advanced diagnostics, detailed specifications, component tolerances, torque values, and troubleshooting flowcharts.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Printable:
Fully printable - single pages or entire manual.
Image Quality:
High-resolution photos and diagrams for clarity.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
Licensing
Usage Rights:
Unlimited usage on multiple devices, lifelong access, no expiry.
Compatibility:
Compatible with all Windows and MAC computers, tablets, and smartphones.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
87 cc
Bore X Stroke:
50.0 mm x 45.2 mm
Compression Ratio:
9.2:1
Performance
Horsepower:
Approximately 6.2 HP @ 7000 RPM (Actual figures may vary slightly by year and testing)
Torque:
Approximately 7.0 Nm @ 6000 RPM (Actual figures may vary slightly by year and testing)
Fuel System
Fuel Delivery:
Carburetor (Mikuni VM17SH or similar specification)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
Electronic ignition (CDI)
Spark Plug Type:
NGK CR6HSA or equivalent
Lubrication
Oil Type:
SAE 10W-40 API SE, SF, or SG
Oil Capacity:
0.9 L (900 mL) without filter change; 1.0 L (1000 mL) with filter change
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with Forward, Neutral, Reverse
Drive System:
Chain drive to rear axle
Features
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
Approx. 1480 mm (58.3 in)
Width:
Approx. 960 mm (37.8 in)
Height:
Approx. 980 mm (38.6 in)
Weights
Dry Weight:
Approx. 112 kg (247 lbs)
Curb Weight:
Approx. 117 kg (258 lbs) (with all necessary operating consumables)
Load Capacity:
N/A (Refer to owner's manual for specific rider and cargo weight limits)
🛡️ Safety Features
Ratings
Safety Features:
Engine shut-off tether, throttle limiter screw, parking brake, integrated floorboards with foot protection.
Active Features
Braking System:
Front: Drum brakes. Rear: Drum brake.
Passive Features
Frame Design:
Robust steel frame designed for off-road use.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV with no complex infotainment features).
Driver Assistance
Assistance Features:
Throttle limiter for speed control, engine kill switch tether for safety.
Connectivity
Connectivity Options:
N/A (No electronic connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (620 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 300 km (185 miles) or 3 months; replace every 12 months.
Spark Plug Inspection:
Every 1000 km (620 miles) or 6 months.
Valve Clearance Check:
Every 4000 km (2500 miles) or 24 months.
Fluid Specifications
Engine Oil Spec:
SAE 10W-40, API SE, SF, or SG.
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid.
Gear Oil Spec:
N/A (Integral gearbox with engine oil).
Known Issues
Common Wear Items:
Brake pads, wheel bearings, chain and sprockets due to off-road usage. Carburetor may require cleaning or adjustment over time.
Potential Electrical Issues:
Occasionally, stator or regulator/rectifier failures can occur due to vibration and heat. Wiring harness integrity should be checked periodically.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Suzuki has a long-standing reputation for producing reliable and performance-oriented ATVs and motorcycles, with a focus on user-friendly designs.
Model Evolution
Ltz90 Lineage:
The LT-Z90 Quadsport was introduced as an entry-level youth ATV, building upon Suzuki's experience in the sport ATV market with models like the LT-Z250 and LT-Z400. It offered a smaller displacement engine and user-friendly features suitable for younger riders transitioning into the sport.
Production
Manufacturing Region:
Likely manufactured in Japan or through Suzuki's global production network (specific plant not detailed in product info).
🏆 Awards & Recognition
Recognitions
Awards And Certifications:
N/A (Specific awards not typically highlighted for this model; focused on recreational use and youth safety standards).
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