Kawasaki VN900 Custom 2007-2015 Factory Service Manual

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Taper: Motorcycle

Distributeur:

UGS: 77046

Mots clés: 2007 2008 2009 2010 2011 2012 2013 2014 2015 Kawasaki Motorcycle Motorcycles VN900 Custom Vulcan

Variantes de produits

Description

The VN900 Custom, produced from 2007 to 2015, is a distinguished motorcycle known for its classic cruiser aesthetics and rider-centric design. Building on a rich heritage in motorcycle engineering, the VN900 Custom offers a V-Twin engine with a displacement of 903 cc, delivering robust performance suitable for both leisurely rides and longer journeys. Its distinctive styling, characterized by a drag-style handlebar and custom-inspired fenders, allows for personalization and a unique road presence. The model's engineering emphasizes reliability and a comfortable riding experience, making it a popular choice within the cruiser segment. This comprehensive factory service repair manual provides detailed information for the maintenance and repair of your VN900 Custom. It covers all essential systems, including engine mechanicals, fuel and drivetrain components, chassis elements, and the electrical system. Within its hundreds of pages, you will find step-by-step repair instructions, diagnostic procedures, troubleshooting guides, and technical specifications, all supported by necessary illustrations and diagrams. This manual is an invaluable resource for owners and technicians, enabling efficient upkeep, accurate problem diagnosis, and the confidence to perform necessary repairs, ultimately ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

VN900 Custom

Model Code:

VN900C

Generation

Generation Name:

VN900 Custom (First Generation)

Codes

Vin Code:

VN900C

👋 Introduction

Market Position

Target Audience:

Kawasaki VN900 Custom owners seeking to perform their own maintenance and repairs, or to better understand their vehicle and communicate with professional mechanics.

Competitive Analysis

Manual Authenticity:

Actual genuine factory service manuals, not third-party alternatives.

Key Features

Cost Savings:

Potential savings of $50-$60 per hour on shop labor costs.

Accessibility:

Instant download, eliminating shipping delays and costs associated with physical manuals.

Searchability:

Searchable PDF functionality for quick information retrieval.

📋 Manual Details

Coverage Areas

Applicable Years:

2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015

Trim Levels Covered:

Custom (All Styles)

Page Count

Estimated Page Count:

Hundreds of pages (specific number not provided but indicated as comprehensive)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Top End, Lubrication System, Crankshaft, Transmission, Cooling System

Fuel System:

Fuel System Components, Fuel Injection System (if applicable)

Drivetrain:

Clutch, Final Drive, Transmission

Chassis:

Wheels, Tires, Brakes, Suspension, Steering, Frame

Electrical System:

Wiring Diagrams, Electrical System Diagnosis, Engine Management Systems

General Information:

General Information, Specifications, Maintenance

Procedures Included

Maintenance Procedures:

Scheduled Maintenance, Fluid Changes, Filter Replacements

Repair Procedures:

Step-by-step repair instructions for all covered systems

Troubleshooting:

Diagnostic procedures, fault symptom analysis, common fixes

Component Testing:

Techniques for testing suspected parts

Engine Rebuilding:

Engine rebuild and refurbishment procedures

Electrical Troubleshooting:

Diagnosis and repair of electrical issues, wiring diagram analysis

Technical Tips:

Tips for proactive maintenance and preventing escalation of issues

Technical Depth

Depth Of Coverage:

Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers

Diagnostic Capability:

Advanced troubleshooting guide for diagnosing and correcting problems

Illustrations Diagrams:

Includes all necessary illustrations, drawings, photos, and diagrams

Detail Level:

Detailed substeps, notes, cautions, warnings, and numbered instructions

Resource Utility:

Enables owners to make informed decisions about maintenance and repair, and to effectively communicate with mechanics

📊 Manual Specifications

File Format

File Type:

Compatibility:

Compatible with all PC-based Windows operating systems and Mac

Print Quality

Printability:

Fully printable without restriction (individual pages or entire manual)

Resolution:

High resolution

Binding Type

Binding:

Digital download (printable, can be burned to CD-ROM)

Paper Type

Paper Type:

N/A (Digital download, printable on user's choice of paper)

Software Requirements

Required Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-Twin, Four-stroke, SOHC, 2 valves per cylinder

Displacement:

903 cc (55.1 cu in)

Bore X Stroke:

92.0 x 81.0 mm (3.62 x 3.19 in)

Cooling System:

Liquid-cooled

Compression Ratio:

9.5:1

Performance

Horsepower Estimate:

Approx. 50 HP (specific figure varies slightly by source, manual will provide exact)

Torque Estimate:

Approx. 78 Nm (57.5 lb-ft) @ 3,500 rpm (specific figure varies slightly by source, manual will provide exact)

Fuel System

Fuel Delivery:

Fuel Injection with dual 36mm throttle bodies

Fuel Type:

Unleaded gasoline (Manual will specify octane rating)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Optional

Optional Transmission:

N/A (Standard transmission only)

Features

Clutch Type:

Wet, multi-disc

Final Drive:

Belt Drive

📐 Dimensions

Exterior

Overall Length:

Approx. 2,400 mm (94.5 in)

Overall Width:

Approx. 950 mm (37.4 in)

Overall Height:

Approx. 1,105 mm (43.5 in)

Wheelbase:

Approx. 1,690 mm (66.5 in)

Weights

Curb Weight:

Approx. 275 kg (606.3 lbs)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety ratings are typically not provided in the same manner as passenger vehicles).

Active Features

Braking System:

Hydraulic disc brakes front and rear. ABS may be optional on some models/markets, manual will clarify.

Passive Features

Lighting:

Halogen headlight, LED taillight and brake light.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle without advanced infotainment features)

Driver Assistance

Driver Assistance Features:

ABS (Anti-lock Braking System) may be an optional feature depending on the specific model year and market. The manual will detail its operation and maintenance.

Connectivity

Connectivity Features:

N/A (No inherent connectivity features like Bluetooth or smartphone integration on this model).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/time intervals (typically 3,000-5,000 miles or annually)

Spark Plug Replacement:

Refer to manual for specific mileage intervals (typically 7,500-15,000 miles)

Brake Fluid Flush:

Refer to manual for specific intervals (typically every 2 years)

Coolant Change:

Refer to manual for specific intervals (typically every 2 years or specified mileage)

Fluid Specifications

Engine Oil Type:

Refer to manual for specific viscosity grade (e.g., 10W-40) and JASO MA/MA2 specification.

Engine Oil Capacity:

Refer to manual for exact capacity with filter change.

Coolant Type:

Permanent type antifreeze (ethylene glycol-based) with corrosion inhibitors, mixed with distilled water. Manual will specify ratio and type.

Brake Fluid Type:

DOT 4 recommended (Manual will confirm exact specification)

Known Issues

Common Wear Items:

Tires, brake pads, clutch plates, and drive belts are common wear items that owners will need to monitor and replace based on usage and condition.

Potential Electrical:

While generally reliable, owners should be aware of potential issues with battery terminals, fuses, and wiring connections over time, all of which are covered in the electrical system section of the manual.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycle History:

Kawasaki Heavy Industries Motorcycle & Engine division boasts a long history of innovation and performance in the motorcycle industry, known for its powerful engines and distinctive styling, particularly in the cruiser segment.

Model Evolution

Vn900 Custom Development:

The VN900 Custom was introduced as part of Kawasaki's Vulcan cruiser lineup, offering a blend of classic cruiser aesthetics with modern technology and a focus on rider customization. It shares its platform with the VN900 Classic but features unique styling elements like a drag-style handlebar, a smaller front fender, and a bobbed rear fender.

Production

Production Years Covered By Manual:

2007-2015

🏆 Awards & Recognition

Recognitions

Industry Recognition:

The Kawasaki Vulcan series, including the VN900 Custom, has generally received positive reviews for its styling, comfortable ride, and reliability within the mid-size cruiser market.

Ratings

Owner Satisfaction:

High owner satisfaction reported for its classic styling and accessible performance.