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Ford F-Super Duty 250-550 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: F-Super Duty Model Variants: F-250, F-350, F-450, F-550 Year: 2007 Generation Platform Code: P261 (for F-250/350) Codes Chassis Code: Often referred to as...
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Ford F-Super Duty 250-550 2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
F-Super Duty
Model Variants:
F-250, F-350, F-450, F-550
Year:
2007
Generation
Platform Code:
P261 (for F-250/350)
Codes
Chassis Code:
Often referred to as the 'Third Generation' Super Duty
👋 Introduction
Market Position
Target Audience:
Owners, amateur mechanics, and professional technicians seeking detailed repair and maintenance information for the 2007 Ford F-Super Duty line.
Competitive Analysis
Value Proposition:
Provides comprehensive, dealer-level guidance, empowering users to perform a wide range of repairs and maintenance, saving time and money compared to dealership services.
Key Features
Usability:
Easy to use, no installation required, simple PDF format with clear, step-by-step illustrated instructions.
Content Scope:
Covers virtually all aspects of vehicle repair and maintenance, from basic upkeep to complex system overhauls.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical and electrical repair and maintenance for Ford F-250, F-350, F-450, and F-550 trucks
Secondary Coverage:
Bodywork, chassis frame, general information, and maintenance procedures
Page Count
Estimated Page Count:
Varies by specific manual edition, but typically extensive for a complete service manual (often 1500+ pages)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (diagnosis, overhaul, specific component repair), Clutch, Gearbox (manual and automatic transmission repair), Propeller Shafts, Rear Axles, Front Axle
Suspension Steering Brakes:
Front Suspension, Rear Suspension, Steering System (including power steering), Brakes (hydraulic, parking brake, ABS)
Electrical Body:
Electric/Electronic System (wiring diagrams, component testing, modules), Bodywork and Chassis Frame (structural repair, panel replacement, sealing)
Comfort Convenience:
Heat, Air Conditioning (HVAC system diagnosis and repair)
Wheels Tyres:
Covers wheel bearing service, tire pressure monitoring system (if equipped), and general wheel/tire maintenance.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication points
Repair:
Step-by-step instructions for component removal, disassembly, reassembly, and installation
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, electrical circuit testing
Specifications:
Torque specifications, clearances, fluid types and capacities, wiring diagrams
Troubleshooting Electrical:
Detailed electrical troubleshooting trees and component location guides are provided, essential for diagnosing complex electrical faults.
Technical Depth
Depth:
Comprehensive, covering everything from basic upkeep to major component overhauls and complex electrical diagnostics. Suitable for dealer-level repairs.
Wiring Schematics:
Includes comprehensive wiring diagrams for all major electrical systems, crucial for accurate diagnosis and repair.
📊 Manual Specifications
File Format
Primary Format:
PDF
Compatibility:
Compatible with all Windows operating systems, smartphones, and tablets that can open PDF files.
Searchability:
PDF format allows for text searching, making it efficient to locate specific topics or procedures.
Print Quality
Printable Pages:
All pages are printable, allowing for physical copies of specific sections or the entire manual.
Graphics Quality:
Includes technical information, schematics, and step-by-step illustrated repair procedures. Recommended use of Adobe PDF Reader for optimal display.
Binding Type
Binding:
Not applicable (digital PDF format)
Paper Type
Paper Type:
Not applicable (digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Options 2007:
6.8L Triton V10, 5.4L Triton V8, 6.0L Power Stroke V8 Turbo Diesel (check specific model variant for availability)
Performance
Horsepower Torque Range:
Varies significantly by engine. For example, the 6.0L Power Stroke typically produced around 325 hp and 570 lb-ft of torque, while the 6.8L V10 offered approximately 362 hp and 457 lb-ft.
Fuel System
Fuel Delivery Diesel:
Common Rail Diesel Injection (CRDI) for the 6.0L Power Stroke. EFI/MPI for gasoline engines.
Cooling System
Coolant Type:
Ford Premium Gold Coolant (or equivalent meeting specification WSS-M97B51-A1)
Lubrication
Engine Oil Weight Gasoline:
Typically SAE 5W-20 or SAE 5W-30 (refer to owner's manual for specific engine variant)
Engine Oil Weight Diesel:
Typically SAE 15W-40 CJ-4 for diesel engines (refer to owner's manual for specific engine variant)
Engine Codes
Diesel Engine Code:
6.0L Power Stroke often identified by VIN character 'P' or '6'
Gasoline V8 Engine Code:
5.4L Triton often identified by VIN character 'V' or '5'
Gasoline V10 Engine Code:
6.8L Triton often identified by VIN character 'S' or 'A'
🔧 Transmission
Standard
Standard Transmission Gasoline:
5-speed manual (e.g., ZF S5-47)
Optional
Automatic Transmission Gasoline Diesel:
5R110W 'TorqShift' 5-speed automatic transmission
Features
Transmission Fluid Type:
Mercon V for 5R110W automatic transmissions. Specific manual transmission fluid for manual gearboxes.
📐 Dimensions
Exterior
Wheelbase Range:
Varies significantly by F-250/F-350/F-450/F-550 configuration and cab/bed length. Typically ranges from 137 inches (Regular Cab, short box) up to 172 inches or more for Crew Cab long bed or chassis cab configurations.
Weights
Gvwr Range:
Gross Vehicle Weight Rating starts around 8,500 lbs for F-250 and can exceed 19,500 lbs for F-550 chassis cab models.
Curb Weight Range:
Highly variable based on configuration and powertrain, typically ranging from 5,500 lbs to over 8,500 lbs.
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings:
Generally performed well for its class during its era, but specific ratings should be verified for individual configurations. Frontal and side impact ratings are typically available.
Active Features
Braking System:
Four-wheel disc brakes with ABS (Anti-lock Braking System) standard. Larger rotors and higher performance brakes available on higher GVWR models.
Passive Features
Airbags:
Front airbags for driver and passenger. Side curtain airbags may have been optional on certain configurations.
💡 Technology Features
Infotainment
Audio Systems:
Factory radio systems typically include AM/FM, CD player, and in some higher trims, an auxiliary input or satellite radio compatibility. Cassette players might be present in base models.
Driver Assistance
Towing Features:
Integrated trailer brake controller pre-wiring and potential factory trailer brake controller option. Trailer sway control was not commonly available on this generation. Tow mirrors and wiring harnesses are significant features.
Connectivity
Oem Diagnostic Tools:
The manual covers procedures compatible with Ford's factory diagnostic tools like NGS (New Generation Star) or WDS (Worldwide Diagnostic System) and their successors, crucial for accessing ECU data and performing calibrations.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically every 5,000 to 7,500 miles or 6 months, depending on driving conditions. Refer to manual for severe duty recommendations.
Oil Change Interval Diesel:
Typically every 5,000 to 10,000 miles or 6 months for the 6.0L Power Stroke, highly dependent on usage and oil analysis. Refer to manual for specific recommendations.
Transmission Fluid Change:
Automatic transmissions typically require fluid and filter changes every 30,000 to 60,000 miles, depending on towing and load conditions. Manual transmissions have longer intervals or are often lifetime fill depending on manufacturer specification.
Fluid Specifications
Brake Fluid Type:
DOT 3 Motor Vehicle Brake Fluid
Power Steering Fluid:
Typically Ford Power Steering Fluid or Mercon V automatic transmission fluid in some applications.
Coolant Capacity:
Varies by engine and configuration, typically around 18-25 quarts for gasoline engines and 25-30 quarts for diesel engines. Manual will provide exact capacities.
Automatic Transmission Fluid Capacity:
Typically around 12-15 quarts for the 5R110W. Manual will specify exact capacity.
Known Issues
6.0L Power Stroke Diesel:
Known for potential issues with EGR coolers, oil coolers, FICM (Fuel Injection Control Module), and head gasket failures if not properly maintained or modified. Manual provides detailed diagnostic and repair procedures for these common concerns.
Suspension Components:
Heavy-duty trucks can experience wear on ball joints, tie rod ends, and leaf springs due to significant load capacity and usage. Manual provides procedures for inspection and replacement.
📚 Vehicle History
Brand Heritage
Ford Truck Legacy:
Building on decades of F-Series dominance, the Super Duty line was introduced in 1998 to differentiate heavy-duty trucks from the lighter F-150.
Model Evolution
Third Generation Super Duty:
The 2007 model year represents a refresh of the second generation Super Duty (introduced for 2005), featuring updated styling, improved interiors, and potentially new powertrain options or enhancements.
Production
Manufacturing Locations:
Primary assembly plants for Ford Super Duty trucks historically include Louisville, Kentucky, and Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Segment Leadership:
The Ford Super Duty line has consistently been a top contender and often a leader in the heavy-duty pickup truck segment for its towing and hauling capabilities.
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