Harley Davidson Dyna models Service Manual Repair 2007 FXD

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Year: 2007 Codes Product Id: 2007-FXD 👋 Introduction Market Position Description: The 2007 Harley-Davidson Dyna series represented a significant era for the...

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Mots clés: 2007 Dyna FXD Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Year:

Codes

Product Id:

2007-FXD

👋 Introduction

Market Position

Description:

The 2007 Harley-Davidson Dyna series represented a significant era for the brand, blending classic styling with modern performance and technology.

Competitive Analysis

Competitors:

Competed with other American V-twin cruisers and custom motorcycles from brands like Indian, and some Japanese cruiser models in terms of rider segment.

Key Features

Model Lineup:

The Dyna platform in 2007 included models such as the Super Glide (FXD), Super Glide Custom (FXDC), Street Bob (FXDB), Low Rider (FXDL), and Fat Bob (FXDF).

Engine Update:

The Twin Cam 96 engine with Electronic Sequential Port Fuel Injection (ESPFI) was standard across most 2007 models, marking a move towards greater efficiency and emissions compliance.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete repair, maintenance, and troubleshooting for 2007 Harley-Davidson Dyna models.

Included Manuals:

Service Manual and Electrical Diagnostics Manual.

Page Count

Estimated Pages:

500-700 (typical for this type of comprehensive manual)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Twin Cam 96 (1584cc) engine, including disassembly, assembly, inspection, and tuning.

Transmission:

6-speed Cruise Drive transmission, including removal, installation, inspection, and repair.

Fuel System:

Fuel injection (EFI) system, including sensors, injectors, fuel pump, and ECM troubleshooting.

Electrical System:

Complete electrical diagnostics, wiring diagrams, lighting, ignition, charging system, starting system, and accessory circuits.

Chassis:

Frame, suspension (forks, shocks), brakes (front and rear), wheels, tires, and steering.

Bodywork:

Body panels, fenders, fuel tank, seat, handlebars, and associated components.

Cooling System:

While air-cooled, the manual covers oil cooler systems and any related components.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, lubrication, and inspections.

Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues, including electrical faults.

Repair:

Detailed instructions for disassembly, component repair, and reassembly of all major systems.

Diagnostics:

Component testing, fault code interpretation (if applicable for EFI systems), and wiring harness testing.

Suspension Service:

Instructions for fork seal replacement, fork oil change, and rear shock absorber adjustment or replacement.

Brake System Service:

Procedures for brake pad replacement, caliper service, brake fluid bleeding, and master cylinder overhaul.

Wheel And Tire Service:

Information on tire mounting and balancing, wheel bearing inspection, and spoke adjustment (if applicable to specific models).

Technical Depth

Depth:

Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds.

Engine Rebuild:

Includes detailed steps for complete engine teardown, inspection of internal components (pistons, rings, valves, camshafts), and reassembly with specified torque values.

Electrical Diagnostics:

Comprehensive coverage of the wiring harness, component testing (e.g., sensors, ignition coils, fuel injectors), and troubleshooting charts for electrical faults.

Frame And Bodywork:

Includes procedures for frame inspection, body panel removal and installation, and alignment checks.

📊 Manual Specifications

File Format

File Quality:

High-resolution, searchable PDF with clear images and diagrams.

Print Quality:

Printable pages for easy workshop use.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Twin Cam 96 V-Twin

Displacement:

1584 cc (96 cubic inches)

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

8.8:1

Performance

Horsepower:

Approx. 70 HP @ 5200 RPM (estimated, varies by model and tuning)

Torque:

Approx. 90 ft-lbs @ 3500 RPM (estimated, varies by model and tuning)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane

Ignition

Ignition System:

Crankshaft position sensor ignition, coil-on-plug

Cooling

Cooling Method:

Air-cooled

Exhaust

Exhaust System:

Dual exhaust system (specific configurations vary by model)

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive

Optional

Optional Transmissions:

N/A (6-speed Cruise Drive was standard for Dyna models in 2007)

Features

Gear Ratios:

1st: 9.31, 2nd: 6.45, 3rd: 4.77, 4th: 3.87, 5th: 3.32, 6th: 2.79 (typical ratios for TC96)

Clutch:

Hydraulic, multi-plate wet clutch

Final Drive:

Belt drive (49-tooth pulley, 32-tooth transmission sprocket)

Fluid Specifications

Transmission Fluid Type:

Harley-Davidson Formula+ Transmission Lubricant (or equivalent API GL-5, SAE 80W-90)

Fluid Capacities

Transmission Fluid Capacity:

Approx. 2.8 US quarts (2.65 liters)

📐 Dimensions

Exterior

Wheelbase:

64.5 inches (1638 mm) (varies slightly by model)

Length:

Approx. 91.0 inches (2310 mm) (varies by model)

Width:

Approx. 34.5 inches (876 mm) (at handlebars)

Height:

Approx. 47.5 inches (1207 mm) (at handlebars)

Ground Clearance:

Approx. 4.4 inches (112 mm) (varies by model)

Weights

Dry Weight:

Approx. 640-670 lbs (290-304 kg) (varies by model)

Gvwr:

Approx. 1070 lbs (485 kg)

Fuel Capacity:

4.7 US gallons (17.8 liters)

🛡️ Safety Features

Ratings

Safety Ratings:

Motorcycles are not subject to traditional NCAP or IIHS crash ratings. Safety is primarily based on rider skill and adherence to safe riding practices.

Active Features

Braking System:

Dual-disc front brakes, single disc rear brake with dual-piston calipers. ABS was optional on some 2007 Dyna models.

Lighting:

Halogen headlight, LED taillight, and turn signals.

Passive Features

Chassis Design:

Robust steel frame providing stability and rider feedback.

Ergonomics:

Designed for comfortable rider control and visibility.

💡 Technology Features

Infotainment

Infotainment System:

Base models typically did not feature integrated infotainment systems. Accessory audio systems and CB radios were available.

Driver Assistance

ABS Availability:

Anti-lock Braking System (ABS) was an optional feature on many 2007 Dyna models.

Connectivity

Diagnostic Ports:

Utilizes the 4-pin TRI-PORT diagnostic connector for advanced diagnostics with compatible tools.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first.

Primary Chain Case Fluid Change:

Every 10,000 miles (16,000 km)

Spark Plug Replacement:

Every 10,000 miles (16,000 km)

Drive Belt Inspection:

Every 5,000 miles (8,000 km), check tension and condition.

Fluid Specifications

Engine Oil Type:

Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent SAE 20W-50 API CI-4 or higher)

Primary Chain Case Fluid Type:

Harley-Davidson Formula+ Transmission Lubricant (or equivalent)

Brake Fluid Type:

DOT 4 (for models with ABS and/or hydraulic clutch)

Fluid Capacities

Engine Oil Capacity:

Approx. 4 US quarts (3.8 liters) with filter change

Primary Chain Case Fluid Capacity:

Approx. 1.2 US quarts (1.1 liters)

Known Issues

Common Issues:

Potential for oil leaks from primary cover or rocker boxes, clutch drag on some models, stator failure (less common than earlier models), and brake pad wear.

Efi Troubleshooting:

The manual's electrical diagnostics section is crucial for addressing EFI related issues such as lean conditions or sensor faults.

📚 Vehicle History

Brand Heritage

Brand History:

Harley-Davidson is an iconic American motorcycle manufacturer with a legacy dating back to 1903.

Model Evolution

Dyna Series Introduction:

The Dyna line was introduced in 1991 as a successor to the FXR model, offering a blend of traditional styling and a more modern chassis.

2007 Updates:

The 2007 model year saw the widespread adoption of the Twin Cam 96 engine and 6-speed Cruise Drive transmission across the Dyna range, along with the introduction of ESPFI.

Production

Manufacturing Location:

United States (various Harley-Davidson assembly plants)

🏆 Awards & Recognition

Recognitions

Model Reputation:

The Dyna series is highly regarded for its customization potential, V-twin character, and a balanced riding experience between a Sportster and a larger Touring model.

Ratings

Owner Satisfaction:

Generally high owner satisfaction, particularly among riders who appreciate the traditional Harley-Davidson experience and the platform's adaptability.