🏷️ Basic Information

Make:

Harley-Davidson

Model:

Softail

Year:

2007

Manual Product Name:

Harley Davidson Softail 2007 Workshop Service Repair Manual

👋 Introduction

Target Audience:

Harley-Davidson Softail owners seeking detailed repair and maintenance information, independent repair shops, and motorcycle enthusiasts.

Value Proposition:

Provides professional-level technical data, enabling significant cost savings on maintenance and repairs compared to dealership services.

Comprehensiveness:

Covers all aspects of the motorcycle from basic maintenance to complex engine rebuilds and electrical diagnostics.

Detail:

Detailed diagrams, exploded views, and step-by-step instructions enhance understanding and accuracy.

📋 Manual Details

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (likely PDF, though not explicitly stated in product info)

Coverage Scope:

Comprehensive Service, Maintenance, and Troubleshooting

📖 Manual Coverage

Engine:

Twin Cam 96B V-Twin Engine Service, Tuning, and Overhaul

Fuel System:

Fuel Injection (EFI) System Diagnostics and Repair, Fuel Pump, Injectors, Throttle Body

Ignition System:

Ignition Module, Spark Plugs, Wiring, Coil Testing and Replacement

Transmission:

6-Speed Cruise Drive Transmission Disassembly, Assembly, and Maintenance

Clutch:

Clutch Actuation, Adjustment, and Component Replacement

Chassis:

Frame Inspection, Swingarm, and Pivot Bushing Service

Suspension Front:

Front Fork Disassembly, Reassembly, Oil Change, and Seal Replacement

Suspension Rear:

Rear Shock Absorber and Mount Service

Brakes Front:

Front Brake System Service, Caliper Overhaul, Pad Replacement, Rotor Inspection

Brakes Rear:

Rear Brake System Service, Caliper Overhaul, Pad Replacement, Rotor Inspection

Electrical System:

Wiring Diagrams, Component Testing, Battery Maintenance, Charging System Diagnostics

Lighting:

Headlight, Taillight, Turn Signal, and Accessory Lighting Service

Instrumentation:

Speedometer, Tachometer, Gauges, and Indicator Lights Service

Bodywork:

Fender, Tank, Seat, and Fairing Removal, Installation, and Repair

Exhaust System:

Exhaust Header Pipe and Muffler Service and Replacement

Cooling System:

Oil Cooler and Lines Service (Air-Cooled Engine with Oil Cooler)

Wheels Tires:

Wheel Bearing Service, Tire Mounting and Balancing, Spoke Adjustment (if applicable)

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Points

Troubleshooting:

Diagnostic Flowcharts for Common Issues, Symptom-Based Troubleshooting Guides

Repair:

Step-by-step disassembly, repair, and reassembly procedures for all major components

Diagnostics:

Engine diagnostics, electrical system checks, and component testing procedures

Adjustments:

Carburetor (if applicable, though 2007 Softail is EFI), clutch, throttle, and brake adjustments

Specifications:

Torque values, clearances, fluid capacities, and electrical specifications

Wiring Diagrams:

Detailed electrical system schematics for easy diagnosis and repair

Depth:

Professional Level - Suitable for Dealership Technicians and Experienced DIY Mechanics

Detail Level:

Detailed, illustrated procedures for complete overhaul and repair

📊 Manual Specifications

Type:

Digital Document (PDF assumed)

Searchability:

Likely searchable text for efficient information retrieval

Resolution:

High Resolution (typical for professional service manuals)

N/A:

Not applicable for digital format, but implies well-structured content if printed

N/A:

Not applicable for digital format, but implies durability and clarity if printed

⚙️ Engine Specifications

Engine Type:

V-Twin, Air-Cooled, Pushrod Actuated Valves

Engine Displacement:

96 cubic inches (1584 cc)

Bore X Stroke:

3.75 in x 4.38 in (95.25 mm x 111.25 mm)

Compression Ratio:

8.9:1

Horsepower Rating:

Approximately 65-70 HP (stock, may vary slightly by model variant)

Torque Rating:

Approximately 86 ft-lbs (116 Nm) @ 3200 RPM (stock)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI), Bosch/Harley-Davidson EFI System

Fuel Type:

91 Octane Minimum Recommended Unleaded Gasoline

Oil System:

Dry Sump Lubrication System with Oil Tank

Oil Type Recommendation:

Harley-Davidson Genuine V-Twin Synthetic 20W-50 or equivalent meeting Harley-Davidson specifications

Oil Capacity:

Approximately 4 quarts (3.8 Liters) with filter change

🔧 Transmission

Transmission Type:

6-Speed Cruise Drive Transmission

Gear Ratios:

1st: 9.311, 2nd: 6.454, 3rd: 4.792, 4th: 3.881, 5th: 3.205, 6th: 2.790 (typical, may vary slightly)

Fluid Type:

Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant or equivalent API GL-4, SAE 85W-140

Fluid Capacity:

Approximately 1 quart (0.95 Liters)

📐 Dimensions

Wheelbase:

Approximately 64.5 inches (1638 mm)

Seat Height Laden:

Approximately 26.7 inches (678 mm)

Dry Weight:

Approximately 643 lbs (292 kg)

Gross Vehicle Weight Rating Gvwr:

Approximately 965 lbs (438 kg)

Fuel Capacity:

5.0 gallons (19.0 Liters)

🛡️ Safety Features

Certification:

Meets DOT and EPA emissions standards for the model year.

Brakes:

Dual disc front brakes, single disc rear brake with Hydraulic actuation

Lighting:

Halogen headlamp, LED taillight, amber turn signals

💡 Technology Features

Audio System:

Optional accessory audio systems were available for some Softail models, typically requiring separate purchase and installation.

N/A:

This era of Softail did not feature electronic driver assistance systems beyond ABS (optional on some models).

N/A:

No integrated smartphone connectivity or advanced telematics on stock 2007 models.

🔧 Maintenance

First Service:

1,000 miles (1,600 km) or 6 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months (whichever comes first) for general checks and fluid changes.

Engine Oil Change:

Recommended every 2,500 miles (4,000 km) or 6 months, or as per manual if using synthetic oil. Consult manual for precise intervals.

Primary Chain Tensioner:

Inspect every 5,000 miles (8,000 km), replace if necessary (known issue on some Twin Cam models)

Engine Oil:

Harley-Davidson Genuine V-Twin Synthetic 20W-50 or equivalent

Transmission Fluid:

Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or SAE 85W-140 gear oil)

Brake Fluid:

DOT 4 (Harley-Davidson recommends their own brand of DOT 4 fluid)

Fork Oil:

Typically Harley-Davidson 15W suspension fluid, 11.0 fl oz per fork leg (check specific model)

Primary Chain Tensioner Wear:

Hydraulic tensioner can wear out prematurely, leading to chain noise and potential damage. Manual provides inspection and replacement procedures.

Cam Chain Tensioner Wear:

Similar to primary, cam chain tensioners can wear. Early models had plastic tensioners replaced with hydraulic. Manual details inspection.

Rear Main Seal Leaks:

Can develop leaks over time. Manual provides guidance on diagnostics and replacement.

📚 Vehicle History

Legacy:

Harley-Davidson, founded in 1903, has a rich history of building V-twin motorcycles known for their distinctive styling, sound, and rider experience.

Softail Lineage:

The Softail platform, introduced in 1983, is characterized by its hidden rear suspension, mimicking the look of a hardtail frame while providing modern ride comfort. The 2007 model year features the Twin Cam 96B engine and 6-speed transmission.

Manufacturing Location:

York, Pennsylvania, USA and Milwaukee, Wisconsin, USA (assembly)

🏆 Awards & Recognition

Brand Acclaim:

Harley-Davidson motorcycles, including the Softail line, are renowned for their iconic styling and cultural significance, consistently ranking high in customer satisfaction for cruiser motorcycles.

Reliability Perception:

While known for character, Twin Cam engines require diligent maintenance as outlined in the manual to ensure long-term reliability.

N/A:

Not applicable in terms of formal awards for a specific model year's manual.