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HUSQVARNA SM 400 450 410 R Digital Workshop Repair Manual 2007

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This digital workshop repair manual covers the 2007 SM 400 R, SM 450 R, and SM 410 R Supermoto models. Renowned for their potent single-cylinder, 4-stroke engines, liquid-cooled performance, and...
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HUSQVARNA SM 400 450 410 R Digital Workshop Repair Manual 2007
This digital workshop repair manual covers the 2007 SM 400 R, SM 450 R, and SM 410 R Supermoto models. Renowned for their potent single-cylinder, 4-stroke engines, liquid-cooled performance, and robust chassis, these motorcycles are built for agile handling and spirited riding. With a long heritage originating in Sweden, there is a history of developing capable off-road machines, and the SM series represents an evolution from motocross and enduro platforms, typically produced in Italy. These bikes offer a thrilling experience, blending raw power with precise control, making them a favored choice for enthusiasts and competitive riders in the supermoto segment. This comprehensive manual provides A-Z coverage for repair, maintenance, rebuilding, refurbishment, and restoration, designed for professional technicians and mechanics. It details engine systems, drivetrain, chassis, braking, electrical components, and bodywork, offering step-by-step instructions, torque specifications, clearances, and assembly sequences. Essential maintenance procedures, diagnostic guidance for common issues, and complete engine and gearbox rebuilding guides are included, supported by high-quality photos, illustrations, and diagrams. This resource empowers users to maintain their Supermoto to peak performance and ensure longevity, offering cost savings and professional-level knowledge.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SM 400 R, SM 450 R, SM 410 R
Model Variant:
Supermoto
Year:
2007
Product Type:
Digital Workshop Repair Manual
👋 Introduction
Market Position
Target User:
Enthusiasts, DIY mechanics, professional workshops working on Husqvarna Supermoto models
Value Proposition:
Cost savings on service and repair, empowers users with professional-level knowledge
Competitive Analysis
Alternative Sources:
Manufacturer service bulletins, third-party repair guides (often less comprehensive), online forums
Key Features
Feature Highlight 1:
Digital format for easy access, printing, and portability.
Feature Highlight 2:
Comprehensive coverage mirroring official workshop manuals.
Feature Highlight 3:
Includes high-quality visual aids (photos, diagrams) for clarity.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive repair, maintenance, rebuilding, refurbishment, and restoration
Technician Level:
Professional Technician and Mechanic Level
Page Count
Estimated Page Count:
Detailed procedures suggest extensive coverage, likely several hundred pages when printed.
Manual Type
Manual Type:
Workshop Repair Manual
Language
Language:
English (implied by typical workshop manual content)
Format
Digital Format:
Digital (viewable on PC/Mac, printable)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tuning, lubrication, cooling, fuel delivery, ignition, exhaust
Drivetrain Systems:
Clutch, gearbox, final drive, chain maintenance, sprocket replacement
Chassis Systems:
Frame inspection and repair, suspension (front and rear), steering system
Braking Systems:
Brake caliper service, master cylinder overhaul, brake line replacement, bleeding procedures
Electrical Systems:
Wiring diagrams, lighting, ignition system components, charging system, battery service, starter motor
Bodywork And Trim:
Panel removal and installation, seat maintenance, fairings, decals
Procedures Included
Maintenance Procedures:
Regular servicing, oil changes, filter replacements, chain adjustment, pre-ride inspections
Diagnostic Procedures:
Troubleshooting common problems, fault diagnosis for engine and electrical systems
Repair Procedures:
Step-by-step instructions for component repair and replacement, including engine rebuilds
Rebuilding Procedures:
Complete engine and gearbox rebuilding guides
Restoration Guidance:
Procedures for refurbishing and restoring components to original specifications
Technical Depth
Depth Of Coverage:
A-Z coverage from basic maintenance to complete engine and chassis overhauls
Detail Level:
High detail, including torque specifications, clearances, and assembly sequences
Visual Aids:
High-quality photos, illustrations, and diagrams
📊 Manual Specifications
File Format
File Type:
Digital (likely PDF, though not explicitly stated, it's the industry standard for printable manuals)
Searchability:
Likely searchable if PDF, based on 'easy to use' description
Print Quality
Print Capability:
Printable for individual procedures or the entire manual
Binding Type
Physical Binding:
N/A (Digital format, user prints and binds as desired)
Paper Type
Recommended Paper:
N/A (User choice for printing)
Computer Requirements
Operating Systems:
Microsoft Windows (95, 98, 98SE, 2000, NT, ME, XP, VISTA, Windows 7) and all Mac Computers
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (typical for these models)
Engine Displacement Sm400:
Approximately 400cc (specific model variants will differ)
Engine Displacement Sm410:
Approximately 410cc (specific model variants will differ)
Engine Displacement Sm450:
Approximately 450cc (specific model variants will differ)
Engine Cooling:
Liquid-cooled (standard for high-performance dirt bikes/supermotos)
Performance
Horsepower Range:
Estimated 40-50 HP depending on exact model and tuning (manual will provide specifics)
Torque Specifications:
Manual will detail torque values for all fasteners and engine components.
Fuel System
Fuel Delivery:
Carburetor (likely Keihin or Mikuni) or Fuel Injection depending on exact sub-model and region. Manual will specify.
Fuel Type:
Unleaded gasoline (manual will specify octane rating)
Ignition System
Ignition Type:
Electronic ignition (CDI or TCI)
🔧 Transmission
Standard
Transmission Type:
Manual, constant-mesh
Number Of Gears:
Typically 6-speed
Features
Clutch Type:
Wet, multi-plate
Gear Ratios:
Manual will provide specific gear ratios for each model/variant.
Transmission Fluid Type:
Manual will specify the required lubricant (e.g., SAE 10W-40 or similar motorcycle-specific oil).
📐 Dimensions
Exterior
Wheelbase:
Manual will provide exact wheelbase measurements for each model.
Seat Height:
Manual will provide seat height specification for each model.
Weights
Dry Weight:
Manual will provide dry weight specifications for each model variant.
Wet Weight:
Manual will provide wet weight specifications (ready to ride).
🛡️ Safety Features
Ratings
Safety Certification:
Not applicable for consumer safety ratings as it's a performance motorcycle.
Active Features
Braking System:
High-performance disc brakes (front and rear), likely with braided steel lines.
Suspension Performance:
Adjustable suspension components (forks and shock) for optimal handling and stability.
Passive Features
Frame Construction:
Robust frame designed for rigidity and strength, crucial for rider control.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Performance motorcycle, focus is on function over comfort/entertainment features)
Driver Assistance
Electronic Aids:
Minimal electronic aids; focus on rider skill and mechanical feedback. ABS was not standard on most models of this era.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Manual will specify recommended mileage or hours for engine oil and filter changes (e.g., every 2,000-3,000 km).
Valve Clearance Check:
Manual will provide interval for valve clearance inspection and adjustment.
Chain Maintenance:
Recommended intervals for chain cleaning, lubrication, and tension adjustment.
Fluid Specifications
Engine Oil Type:
Manual will specify the exact SAE viscosity grade and JASO standard for engine oil (e.g., SAE 10W-40, JASO MA/MA2).
Coolant Type:
Manual will specify the required coolant type and mixture ratio (e.g., ethylene glycol-based antifreeze).
Brake Fluid Type:
Manual will specify DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, spark plugs, air filter (manual guides replacement of these).
Electrical Connections:
Potential for corrosion on electrical connectors in harsh riding conditions (manual provides diagrams for inspection).
Engine Ticking:
Can sometimes be related to valve clearances or camshaft chain tensioner (manual addresses these checks).
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers, founded in Sweden.
Model Evolution
Supermoto Development:
Husqvarna has a long history in off-road motorcycles, with the SM series evolving from their motocross and enduro platforms.
Production
Production Location:
Typically produced in Italy following Husqvarna's acquisition by Italian entities.
Era Context:
The 2007 model year represents a period of significant development and competition in the supermoto segment.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
While specific awards for the 2007 SM models might be scarce, Husqvarna bikes of this era were generally praised for their potent engines and agile handling in the supermoto class.
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