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2007 Isuzu Dmax D-Max Holden Colorado Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu / Holden Model: D-Max / Colorado Model Variant: Dual Cab / Space Cab / Single Cab Model Year: 2007 Generation Generation Code: TF /...
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UGS: 44317
2007 Isuzu Dmax D-Max Holden Colorado Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu / Holden
Model:
D-Max / Colorado
Model Variant:
Dual Cab / Space Cab / Single Cab
Model Year:
2007
Generation
Generation Code:
TF / RG (pre-facelift for RG)
Codes
Chassis Code:
TF (Isuzu D-Max), RG (Holden Colorado)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size pickup truck / Utility vehicle
Competitive Analysis
Key Competitors 2007:
Toyota Hilux, Mitsubishi Triton, Ford Ranger, Nissan Navara
Key Features
Platform Sharing:
Global platform shared with Chevrolet Colorado in some markets.
Durability Reputation:
Known for rugged construction and reliability, particularly in off-road and heavy-duty applications, a core strength of Isuzu engineering.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (primarily Australia, Asia-Pacific, Europe)
Page Count
Estimated Page Count:
Approx. 2000+ pages (comprehensive, combined sections)
Manual Type
Manual Type:
Factory Service Repair Manual
Content Type:
Comprehensive Repair, Service, and Diagnostic Manual
Language
Language:
English
Format
Format:
PDF Download
Accessibility:
Instantly accessible via digital download, eliminating shipping delays and costs.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (including specific variants), Transmission (manual and automatic), Drivetrain (4WD system, differentials, driveshafts)
Chassis And Body:
Frame, Cab structure, Suspension (front and rear), Steering system, Wheels and Tires, Brakes (hydraulic and parking), Axles
Electrical And Comfort:
Lighting, Instrumentation, HVAC (Heating, Ventilation, Air Conditioning), Power accessories, Security system, Restraints (Airbags, Seatbelts)
Fuel System Diesel:
Detailed procedures for fuel filter replacement, injector testing and replacement, high-pressure fuel pump diagnostics, and fuel tank service.
Cooling System:
Radiator, fan clutch, water pump, thermostat, heater core, and coolant flush procedures.
Exhaust System:
Catalytic converter, muffler, exhaust pipes, and oxygen sensor (if applicable) replacement.
Body And Paint Repair:
Information on frame straightening, body panel repair, and potentially paint code referencing.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points
Diagnostics And Troubleshooting:
Symptom-based troubleshooting guides, diagnostic codes (OBD-II), electrical circuit diagrams
Repair And Overhaul:
Component removal and installation, engine rebuild procedures, transmission overhaul, brake caliper replacement, suspension component replacement
Body And Interior Repair:
Covers body panel replacement, interior trim removal and installation, door mechanisms, and glass replacement.
Steering And Suspension Overhaul:
Detailed instructions for replacing ball joints, tie rod ends, control arms, shock absorbers, and steering rack/box assembly.
Air Conditioning Service:
Refrigerant handling, component replacement (compressor, condenser, evaporator), and leak detection procedures.
Electrical Component Testing:
Testing procedures for alternators, starter motors, ignition systems (petrol), sensors, and actuators.
Technical Depth
Depth Of Information:
Comprehensive. Covers from basic adjustments and fluid checks to full engine and transmission rebuilds, including torque specifications and diagnostic procedures.
Electrical Diagrams:
Includes detailed wiring diagrams for all major electrical systems, aiding in complex troubleshooting and repair.
Diagnostic Tools:
Information often references specific diagnostic scan tools and procedures for accessing and interpreting engine control module (ECM) data.
Special Tools:
Highlights any required special tools for specific procedures, such as timing belt tensioners or injection pump removal tools.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Searchability:
Likely text-searchable (OCR layer for scanned documents). High-resolution diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Codes And Variants:
Commonly found with 4JJ1-TC (3.0L Turbo Diesel Common Rail), 4JK1-TC (2.5L Turbo Diesel Common Rail), and potentially older 4JX1 (3.0L Direct Injection Turbo Diesel) or 4ZE1 (2.8L Diesel) variants. Petrol engines (e.g., 4G64 2.4L) were also available in certain markets.
Performance
Power And Torque 3.0L 4Jj1-Tc:
Approx. 130-146 hp (97-109 kW) and 294-320 Nm torque (specific figures vary by tune and market).
Fuel System
Fuel Injection System:
Common Rail Direct Injection (CRDI) for diesel engines.
Engine Codes And Variants
Specific Diesel Engine Codes:
4JJ1-TC (3.0L Turbo Diesel Common Rail), 4JK1-TC (2.5L Turbo Diesel Common Rail)
🔧 Transmission
Standard
Manual Transmission:
Typically a 5-speed manual transmission (e.g., MUX-series).
Optional
Automatic Transmission:
Often a 4-speed automatic transmission (e.g., GM 4L30-E or similar variants).
Features
Drivetrain Options:
Available in 2WD (RWD) and 4WD configurations, often with a selectable 4WD system with transfer case.
📐 Dimensions
Exterior
Wheelbase Options:
Varies by cab configuration (Single, Space, Dual), typically ranging from around 2950 mm to 3380 mm.
Ground Clearance:
Typically around 200-225 mm, depending on suspension and tire fitment.
Cargo
Bed Length Options:
Varies significantly by cab configuration, from short beds on single cabs to longer beds on extended or dual cabs.
Weights
Gross Vehicle Weight Rating:
Typically in the 2800-3000 kg range (GVWR).
🛡️ Safety Features
Ratings
Crash Test Information:
ANCAP ratings for the RG Colorado generation can be found (typically 3-4 stars for models from this era). Isuzu D-Max would have similar safety structures and ratings relevant to their target markets.
Active Features
Braking Systems:
Front ventilated discs, rear drum brakes are common. ABS (Anti-lock Braking System) and EBD (Electronic Brake-force Distribution) were available on higher trims or as options.
Passive Features
Occupant Protection:
Front airbags for driver and passenger. Seatbelt pre-tensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Base models typically featured an AM/FM radio with CD player. Higher trims might have offered auxiliary input or more speakers.
Driver Assistance
Traction Control:
Traction Control System (TCS) and Electronic Stability Control (ESC) were becoming more common in this era, but might have been optional or only on higher trims.
Connectivity
Auxiliary Inputs:
Auxiliary audio input jacks were starting to appear on some sound systems.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically every 5,000 km or 6 months for severe use, or 10,000 km / 12 months for normal use, depending on operating conditions and oil specification. Refer to manual for precise intervals.
Fluid Specifications
Engine Oil Specification:
For 4JJ1-TC 3.0L diesel: API CI-4 or CJ-4 specification, SAE 5W-30 or 10W-30 (depending on climate). Capacity approx. 7.5-8.0 liters. Always verify with manual.
Transmission Fluid Manual:
API GL-4, SAE 75W-85 or 75W-90 gear oil. Capacity approx. 2.5-3.0 liters.
Transmission Fluid Automatic:
GM DEXRON-III (or equivalent specification). Capacity approx. 7.0-8.0 liters (pan drop refill).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Coolant Type:
Ethylene glycol-based coolant (typically green or long-life orange/pink, depending on OEM specification). Capacity approx. 8.0-9.0 liters.
Known Issues
Common Wear Items:
Clutch wear (manual transmissions), suspension bushes and ball joints due to load-carrying, EGR valve issues (diesel), turbocharger wear (high mileage), injector issues (diesel - dependent on fuel quality).
Diesel Particulate Filter:
While less common on 2007 models compared to later ones, DPF regeneration issues could arise if not operated under suitable conditions for regeneration cycles.
📚 Vehicle History
Brand Heritage
Isuzu Legacy:
Isuzu has a long-standing reputation for robust diesel engines and durable commercial vehicles, which translates to the D-Max's capability.
Model Evolution
Dmax Colorado Lineage:
The 2007 model represents the first generation of the global Isuzu D-Max platform, which was also rebadged and sold as the Holden Colorado in Australia and New Zealand. It succeeded earlier Isuzu utility vehicles and represented a significant modernization.
Production
Manufacturing Locations:
Primary production for many markets was at Isuzu's plant in Thailand. Vehicle assembly also occurred in other locations depending on the specific market and rebadging agreements (e.g., GM facilities).
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
The Isuzu D-Max and Holden Colorado have historically received positive reviews for their durability, towing capacity, and value for money in various automotive publications and awards within their respective markets.
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