Kawasaki KX250 F 2007 Digital Service Repair Manual

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Mots clés: 2007 F Models Kawasaki KX250 F Motorcycle Motorcycles

Variantes de produits

Description

The 2007 Kawasaki KX250F is a high-performance motocross motorcycle, representing the second generation of this renowned model. Engineered for competitive racing and dedicated enthusiasts, this machine boasts a potent 249cc liquid-cooled, four-stroke engine with a DOHC, 4-valve configuration, paired with a responsive Keihin FCR37 carburetor. Its design emphasizes agile handling and a competitive edge, featuring advanced suspension and braking systems that contributed to positive reviews during its production era. The extensive motorsports legacy is evident in the KX250F's development, focusing on delivering a powerful and capable platform for off-road competition. This comprehensive digital service repair manual provides dealer-level information for the complete workshop service and repair of your 2007 Kawasaki KX250F. It covers all essential areas, including detailed procedures for engine overhaul, drivetrain maintenance, chassis adjustments, and electrical system troubleshooting, supported by clear diagrams and torque specifications. The manual is designed to assist owners, mechanics, and technicians in performing routine maintenance, complex repairs, and in-depth diagnostics, ensuring the optimal performance and longevity of the vehicle. Its English-language content is easily searchable and zoomable, offering a valuable resource for any KX250F owner.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX250F

Year:

Codes

Engine Code Indicator:

Generation

Model Generation Era:

Second Generation (2006-2008)

👋 Introduction

Market Position

Vehicle Segment:

High-performance motocross motorcycle

Target Audience:

Motocross enthusiasts, competitive racers, DIY mechanics

Competitive Analysis

Key Competitors Era:

Yamaha YZ250F, Honda CRF250R, Suzuki RM-Z250, KTM 250 SX-F

Key Features

Manual Value Proposition:

Comprehensive, dealer-level repair information for cost-effective maintenance and repair

Manual Usability:

Simple to use, packed with essential information, step-by-step diagrams

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete workshop service and repair

Electrical Coverage:

Detailed electrical diagrams and troubleshooting

Maintenance Coverage:

Periodic maintenance schedules and procedures

Drivetrain Coverage:

Engine, transmission, final drive

Chassis Coverage:

Suspension, brakes, steering, frame, wheels, tires

Page Count

Estimated Page Count:

Likely 300-500+ pages (typical for comprehensive digital service manuals)

Manual Type

Manual Classification:

Digital Service Repair Manual

Equivalent To Oem:

Yes, stated as 'same available in the official dealers workshop'

Language

Documentation Language:

English

Format

File Format:

Digital Features:

Zoom In/Out, Searchable (inherent to PDF)

Compatibility

Operating System Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Internal Systems:

Top End (Cylinder Head, Valves, Camshafts), Right Side (Clutch, Gearbox Internals), Lubrication System, Crankshaft/Transmission Assembly

Fuel And Ignition:

Fuel System (Carburetor, Fuel Delivery), Ignition System (CDI, Spark Plug)

Drivetrain:

Final Drive (Chain, Sprockets), Crankshaft/Transmission

Chassis And Body:

Wheels/Tires, Brakes (Front & Rear), Suspension (Front Fork, Rear Shock Absorber), Steering, Frame

Electrical:

Electrical System (Wiring Harness, Ignition System, Lighting, CDI Unit, Troubleshooting)

Ancillary Systems:

Appendix (likely includes torque specifications, fluid capacities, diagnostic codes, general reference data)

Cooling System

Cooling System Details:

Cooling System (Radiator, Water Pump, Coolant Specifications)

Procedures Included

Engine Rebuild Procedures:

Complete engine removal/installation, top-end overhaul, right-side component service, lubrication system maintenance

Maintenance Procedures:

Oil changes, filter replacements, spark plug replacement, chain adjustment, air filter cleaning

Repair Procedures:

Detailed step-by-step instructions for all covered systems and components

Troubleshooting:

Diagnostic procedures for common issues within electrical and mechanical systems

Adjustment Procedures:

Carburetor tuning, suspension adjustments, clutch and brake lever adjustments

Technical Depth

Diagnostics Level:

Advanced diagnostics and troubleshooting for complex issues

Rebuild Scope:

Comprehensive rebuild procedures from major component disassembly to reassembly

Diagrams And Illustrations:

Step-by-step diagrams for all workshop procedures

Torque Specifications:

Detailed torque settings for critical fasteners

Fluid Capacities:

Precise fluid capacities for engine oil, coolant, etc.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Image Resolution:

High resolution, suitable for printing individual pages

Binding Type

Digital Binding:

N/A (Digital File)

Paper Type

Digital Paper Simulation:

N/A (Digital File)

Software Requirements

Reader Requirement:

Adobe PDF Reader

Unzipping Requirement:

WinZip or compatible archiving software

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, DOHC, 4-valve

Displacement:

249 cc

Bore X Stroke:

72.0 x 61.1 mm

Cooling Method:

Liquid-cooled

Performance

Estimated Horsepower Peak:

Approximately 35-40 HP (varies by tuning and conditions, manual will provide specific figures)

Fuel System

Carburetor Type:

Keihin FCR37 (flat slide carburetor)

Fuel Type:

Unleaded gasoline, minimum 91 octane (AKI)

Lubrication System

Oil Type Specification:

Kawasaki recommended semi-synthetic or full-synthetic motorcycle oil (e.g., SAE 10W-40, manual will specify)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh, return shift

Features

Clutch Type:

Wet, multi-disc, cable operated

Final Drive Type:

Sealed O-ring chain, 520

📐 Dimensions

Exterior

Overall Length:

Approx. 2135 mm (84.1 in)

Overall Width:

Approx. 800 mm (31.5 in)

Overall Height:

Approx. 1260 mm (49.6 in)

Weights

Curb Weight:

Approx. 93 kg (205 lbs) (without fuel)

Fuel Tank Capacity:

8.0 L (2.1 US gal)

Seat Height:

Approx. 965 mm (38.0 in)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Off-road motorcycle, not subject to road vehicle safety standards)

Active Features

Braking System:

Hydraulic disc brakes (Front and Rear)

Suspension System:

Inverted front fork, adjustable rear shock absorber

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (No infotainment systems on this model)

Driver Assistance

Electronic Aids:

N/A (Primarily mechanical systems, basic CDI ignition only)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Refer to manual for specific hours/miles, typically every 5-15 hours of hard use.

Air Filter Cleaning:

Frequent cleaning required, often after every few rides depending on conditions.

Spark Plug Inspection Replacement:

Inspect regularly, replace as needed (manual will specify gap and torque).

Chain And Sprocket Maintenance:

Regular cleaning, lubrication, and tension adjustment. Manual will provide specifications.

Fluid Specifications

Engine Oil Capacity:

Approx. 1.0 - 1.2 L (manual will specify exact capacity with and without filter change)

Coolant Type:

High-quality ethylene glycol-based coolant with distilled water (50/50 mix recommended, manual will specify).

Known Issues

Common Wear Items:

Clutch plates, piston rings, valve guides, fork seals (typical for high-performance off-road bikes).

Carburetor Tuning Challenges:

Can be sensitive to altitude and temperature changes, requiring periodic re-jetting or adjustment.

📚 Vehicle History

Brand Heritage

Kawasaki Motorsports Legacy:

Kawasaki has a long and successful history in professional motocross and off-road racing.

Model Evolution

Kx250F Development Focus:

The KX250F line is known for its focus on performance, handling, and competitive advantage, particularly in its early four-stroke iterations.

Production

Production Era Focus:

The 2007 model represents a significant advancement in the KX250F's development, building on the successful 2006 redesign.

🏆 Awards & Recognition

Recognitions

Motocross Reviews Era:

The 2007 KX250F generally received positive reviews for its potent engine, agile handling, and competitive chassis, often praised for its braking performance and suspension capabilities.