KTM 450 505 SX-F Engine 2007 Service Repair Manual

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This manual covers the 450 SX-F and 505 SX-F, models renowned for their performance in off-road racing. Engineering excellence is evident in the robust construction and power delivery of these...

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Taper: Motorcycle

Distributeur:

UGS: 94469

Mots clés: 2007 450 SX-F 505 505 SX-F Engines KTM Motorcycle Sachs

Variantes de produits

Description

This manual covers the 450 SX-F and 505 SX-F, models renowned for their performance in off-road racing. Engineering excellence is evident in the robust construction and power delivery of these motorcycles, built for demanding motocross and supercross environments. The SX-F lineage represents a commitment to high-performance, competition-ready machines, with a heritage of success in professional racing circuits. This comprehensive service repair manual provides detailed information for the engine only, covering removal, refitting, disassembly, component servicing, assembly, and troubleshooting. It includes essential maintenance schedules, fluid specifications, wiring diagrams for engine-related electrical systems, and fuel system components. With hundreds of photos and illustrations, this manual is an indispensable resource for DIY enthusiasts and experienced mechanics alike, offering step-by-step guidance for maintaining and repairing these powerful machines.

🏷️ Basic Information

Identification

Make:

Model:

505 SX-F

Year:

Product Type:

Service Repair Manual

Engine Type Covered:

Engine Only

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts and experienced mechanics.

Key Features

Convenience:

Digital format offers cost savings and portability compared to traditional paper manuals.

Completeness:

Provides comprehensive information for all engine service and repair needs.

Value Proposition

Cost Savings:

Enables users to perform repairs and maintenance themselves, saving on mechanic labor costs.

📋 Manual Details

Coverage Areas

Primary Coverage:

KTM 450 SX-F and 505 SX-F Engine

Secondary Coverage:

Engine Removal/Refitting, Disassembly, Component Servicing, Assembly, Electrical, Fuel System, Troubleshooting, Maintenance Schedule, Wiring Diagrams

Page Count

Estimated Pages:

Hundreds

Manual Type

Type:

Factory Service Repair Manual (Digital)

Language

Language:

English

Format

File Format:

Access Method:

Downloadable, Web Browser Accessible

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of all engine internal components.

Electrical System:

Wiring diagrams, component identification, and troubleshooting for engine-related electrical systems.

Fuel System:

Components of the fuel delivery and delivery system relevant to engine operation.

Procedures Included

Maintenance:

Periodic maintenance schedules, fluid checks, and component replacement procedures.

Troubleshooting:

Systematic diagnostic procedures for common engine issues.

Repair:

Step-by-step repair instructions for all engine components.

Disassembly Assembly:

Complete procedures for engine removal, disassembly, and reassembly.

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine rebuild).

Illustrations

Count:

Hundreds of photos and illustrations.

📊 Manual Specifications

File Format

Compatibility:

All Windows versions, macOS, smartphones, tablets.

Software Requirements:

Adobe PDF Reader, Winzip (free).

Print Quality

Printability:

Yes, individual pages or entire manual.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

Licensing

Expiry:

No expiry dates.

⚙️ Engine Specifications

Primary Engine

Engine Family:

4-stroke Single Cylinder

Displacement 450:

Approximately 450cc (exact specification not provided in source material, but implied by model name)

Displacement 505:

Approximately 505cc (exact specification not provided in source material, but implied by model name)

Performance

Horsepower:

Not specified in source material. Typical for this era and class is around 50-60 HP.

Torque:

Not specified in source material. Typical for this era and class is around 45-55 lb-ft.

Fuel System

Fuel Delivery:

Likely Carbureted for 2007 models (specifics to be detailed in the manual).

Cooling System

Cooling Method:

Liquid-cooled (standard for SX-F models).

Ignition System

Type:

Digital CDI (specific details in manual).

🔧 Transmission

Standard

Type:

Constant Mesh, 5-speed (typical for this model lineage, confirm in manual).

Features

Clutch:

Hydraulically operated clutch (typical for SX-F).

📐 Dimensions

Weights

Dry Weight:

Not specified in source material. Typically around 100-110 kg (220-240 lbs) for this model.

Wet Weight:

Not specified in source material. Will include fluids.

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Off-road motorcycle, not subject to automotive safety ratings).

Active Features

Braking System:

Hydraulic disc brakes (front and rear) - detailed in manual.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Performance off-road motorcycle).

Driver Assistance

Assistance Features:

N/A (Performance off-road motorcycle).

Connectivity

Connectivity Features:

N/A (Performance off-road motorcycle).

Engine Management

ECU Mapping:

The manual would detail ECU functions and potential mapping adjustments (if applicable for the 2007 model).

🔧 Maintenance

Service Intervals

Oil Change:

Detailed in the manual, typically every 10-15 hours of riding for racing applications.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions, as per manual guidelines.

Top End Rebuild:

Recommended based on hours of use, details provided in the manual.

Fluid Specifications

Engine Oil Type:

Requires specific motorcycle engine oil, viscosity and API ratings detailed in manual (e.g., Motorex, SAE 10W-50).

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors, specific mixture ratio in manual.

Brake Fluid Type:

DOT 4 hydraulic brake fluid (confirm in manual).

Known Issues

Common Wear Items:

Piston rings, valve seats, clutch plates, spark plugs (typical for high-performance off-road engines).

Potential Problems:

Overheating if cooling system is neglected, premature wear on drivetrain components if maintenance is not followed.

📚 Vehicle History

Brand Heritage

Brand Focus:

KTM is renowned for its off-road racing heritage and performance-oriented motorcycles.

Model Evolution

Sx F Lineage:

The SX-F line represents KTM's premium motocross and supercross racing platforms.

Production

Production Period:

The 2007 model year is part of the early generations of KTM's fuel-injected (though likely carbureted for this specific year's engine) 450/505 SX-F models.

🏆 Awards & Recognition

Recognitions

Racing Success:

KTM SX-F models have a long history of success in professional motocross and supercross racing.