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KTM 950 990 ADVENTURE Service Repair Manual 2007

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The Adventure, specifically models from 2007 featuring the 950 and 990 LC8 V-twin engines, represents a premium dual-sport motorcycle engineered for adventure touring and off-road capability. Renowned for its lightweight...
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KTM 950 990 ADVENTURE Service Repair Manual 2007
The Adventure, specifically models from 2007 featuring the 950 and 990 LC8 V-twin engines, represents a premium dual-sport motorcycle engineered for adventure touring and off-road capability. Renowned for its lightweight design, powerful liquid-cooled V-twin engine, and long-travel adjustable WP suspension, the Adventure offers a compelling blend of performance and versatility. Its robust construction and Austrian manufacturing heritage contribute to its reputation for reliability and an engaging riding experience, making it a standout choice for riders seeking both on-road comfort and off-road prowess. This comprehensive workshop manual provides detailed service and repair information for the Adventure 950 and 990 models. It covers all essential systems, including engine overhaul, transmission maintenance, chassis and suspension adjustments, brake system servicing, and electrical diagnostics. The manual includes step-by-step repair procedures, troubleshooting guides, and technical specifications, equipping owners, mechanics, and technicians with the knowledge required for effective maintenance and repair, ensuring the continued optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
KTM
Model:
Adventure
Year:
2007
Engine Variant:
950 & 990
👋 Introduction
Market Position
Positioning:
Premium dual-sport motorcycle, targeting adventure touring and off-road enthusiasts
Competitive Analysis
Key Competitors 2007:
BMW R1200GS, Triumph Tiger, Yamaha XT660Z Ténéré, Suzuki V-Strom
Key Features
Design Philosophy:
Lightweight, powerful V-twin engine, long-travel suspension, off-road capability
Engine Layout:
V-twin, liquid-cooled
Suspension Type:
Long-travel adjustable WP suspension
Braking System:
Dual front discs, single rear disc, often with ABS options
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Scope:
Comprehensive Workshop Manual equivalent
Page Count
Estimated Pages:
High (typically 500+ for this level of detail, actual count not specified)
Manual Type
Type:
Service/Repair Manual
Language
Language:
English (assumed, typical for aftermarket service manuals of this caliber)
Format
Format:
Digital (PDF implied by online sales context)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, diagnostics, fuel injection, ignition, lubrication
Transmission:
Clutch, gearbox, final drive maintenance and repair
Chassis:
Frame, suspension (forks, rear shock), steering system
Brakes:
Hydraulic systems, pad replacement, fluid bleeding, caliper service
Electrical:
Wiring diagrams, component testing, battery, charging system, lighting, ignition switch
Fuel System:
Fuel pump, injectors, fuel lines, throttle body maintenance
Cooling System:
Radiator, coolant, fan, water pump service
Exhaust System:
Component inspection and replacement
Bodywork And Trim:
Fairings, panels, seating, accessories
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment
Troubleshooting:
Diagnostic flowcharts, common issue identification, fault finding
Repair:
Component disassembly, assembly, part replacement, calibration
Diagnostics:
Engine management system analysis, sensor checks
Rebuilds:
Engine, gearbox, suspension component overhauls
Technical Depth
Depth:
Full workshop level, suitable for professional mechanics and advanced DIY users
Detail Level:
Detailed step-by-step instructions with torque specifications, clearances, and tolerances
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (typical for professionally created PDFs)
Print Quality
Printability:
High-resolution images and diagrams suitable for printing
Binding Type
Digital Binding:
N/A (Digital format)
Paper Type
Digital Paper Simulation:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
LC8 V-twin, four-stroke
Displacement 950:
942 cc
Displacement 990:
999 cc
Bore X Stroke 950:
92.0 x 70.0 mm
Bore X Stroke 990:
98.0 x 66.0 mm
Compression Ratio 950:
11.1:1
Compression Ratio 990:
11.5:1
Performance
Horsepower 950 Approx:
98 hp (73 kW) @ 8,000 rpm
Horsepower 990 Approx:
105 hp (78 kW) @ 7,500 rpm
Torque 950 Approx:
96 Nm (71 lb-ft) @ 6,000 rpm
Torque 990 Approx:
100 Nm (74 lb-ft) @ 6,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Throttle Body Size:
48 mm (typical)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication System
Oil Type:
Fully synthetic motorcycle oil, SAE 10W-50 or 15W-50
Oil Capacity With Filter:
Approx. 3.0 - 3.4 liters (varies slightly)
Cooling System
Type:
Liquid-cooled
🔧 Transmission
Standard
Type:
6-speed, claw-shifted gearbox
Optional
ABS Availability:
Optional on some models/years
Features
Clutch Type:
Hydraulically operated wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length Approx:
2200 mm (varies by model/windscreen)
Width Approx:
900 mm (handlebar width)
Height Approx:
1400 mm (seat height varies)
Cargo
Luggage Mounting:
Integrated pannier mounts, luggage rack
Weights
Dry Weight 950 Approx:
198 kg
Dry Weight 990 Approx:
207 kg
Gross Vehicle Weight Rating Gvwr Approx:
420 kg
Wheels And Tires
Front Wheel Size:
21 inch (spoked)
Rear Wheel Size:
17 inch (spoked)
Front Tire Size Typical:
90/90-21
Rear Tire Size Typical:
130/80-17 or 140/80-17
Bolt Pattern:
N/A (Hub-mounted, spoke design)
🛡️ Safety Features
Ratings
Crash Test Equivalent:
N/A (Motorcycle safety ratings differ from cars)
Active Features
ABS:
Optional Anti-lock Braking System (disengageable for off-road)
Linked Braking:
N/A (Brakes are independent)
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals
Instrumentation:
Analogue tachometer, digital speedometer, gear indicator, fuel gauge
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation; no integrated infotainment system
Driver Assistance
ABS:
Optional ABS module, often switchable
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 km or 12 months (whichever comes first)
Air Filter Cleaning:
Every 7,500 km (clean and re-oil)
Spark Plug Replacement:
Every 15,000 km
Valve Clearance Check:
Every 15,000 km
Chain And Sprockets Inspection:
Check at every fuel stop, adjust/lubricate as needed
Fluid Specifications
Brake Fluid:
DOT 4 (or DOT 5.1 for improved performance)
Coolant:
Ethylene glycol-based coolant, 50/50 mix with distilled water
Clutch Fluid:
DOT 4 (same as brake fluid)
Known Issues
Fuel Pump Reliability:
Early models had some fuel pump issues; check for replacements or upgrades if original
Water Pump Seal:
Can sometimes leak; replacement is a common service item
Rear Shock Endurance:
The stock rear shock can wear out over time; aftermarket upgrades are popular
Heated Grips Wiring:
Inspect wiring for damage, especially near the handlebars
📚 Vehicle History
Brand Heritage
Brand Focus:
KTM is renowned for its off-road racing heritage and performance-oriented motorcycles
Model Evolution
Lc8 Introduction:
The LC8 V-twin engine platform debuted in the 950 Adventure in 2003, rapidly establishing itself as a capable adventure bike
950 To 990 Transition:
The 990 Adventure, introduced around 2006, featured an enlarged engine (999cc), electronic fuel injection, and various chassis refinements
Production
Manufacturing Location:
Austria
Production Years Covered:
Specifically 2007 for this manual, but covers general 950/990 platform
🏆 Awards & Recognition
Recognitions
Adventure Motorcycle Awards:
The KTM Adventure series consistently receives high praise in adventure motorcycling media for its performance and capability, often winning comparison tests against rivals.
Ratings
Owner Satisfaction:
Generally high, particularly for riders valuing performance and off-road prowess.
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