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2007 Mercedes G-Class (W463) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: G-Class Chassis Code: W463 Model Year: 2007 Generation Generation: W463 (1990-2018) Codes Product Identifier: 2007 Mercedes G-Class (W463) Service and Repair Manual 👋...
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2007 Mercedes G-Class (W463) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
G-Class
Chassis Code:
W463
Model Year:
2007
Generation
Generation:
W463 (1990-2018)
Codes
Product Identifier:
2007 Mercedes G-Class (W463) Service and Repair Manual
👋 Introduction
Market Position
Vehicle Segment:
Luxury SUV, Off-Road Vehicle
Brand Perception:
Robust, Durable, Luxurious, Capable
Competitive Analysis
Key Competitors 2007:
Land Rover Range Rover, Lexus LX Series, Toyota Land Cruiser, Cadillac Escalade
Key Features
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving time and money, providing in-depth technical knowledge.
Manual Advantage:
Eliminates need for multiple physical manuals, easily portable digital format, cost-effective alternative to dealership service.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Vehicle Specificity:
Vehicle Specific (Exact same manual used by dealership technicians)
Page Count
Page Count:
Not Specified (Comprehensive Digital Manual)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
File Compatibility:
Windows (Vista32/64, XP, ME, 98, NT, 2000) & Mac Compatible
Software Requirements:
Adobe PDF Reader and Winzip (Free Online)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Control System, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension
Chassis:
Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering
Electrical Electronics:
Ignition Starting Charging, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Electrical, Multiplex/Can Communication
Body Interior:
Air Condition, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior
Procedures Included
Repair Procedures:
Complete Step-by-Step Instructions for all Repairs
Diagnostic Procedures:
Diagnosis and Troubleshooting
Maintenance Procedures:
Maintenance Schedules, Service Procedures
Technical Depth
Technical Depth:
Factory High Detail, Complete Repair, Advanced Diagnostics
Content Types:
Diagrams, Illustrations, Wiring Schematics, Specifications
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable Text Content within PDF
Print Quality
Printability:
All Pages Printable (High Resolution)
Image Scaling:
Zoomable Images for Enlarged Printing
Binding Type
Binding Type:
Digital (No Physical Binding)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Delivery
Delivery Method:
Speed Download
⚙️ Engine Specifications
Primary Engine
Engine Options 2007 G Class:
Commonly included 5.0L V8 (M113) or 4.0L V8 (M113) or 5.5L V8 (M273) or 3.0L Inline-6 Turbo Diesel (OM642) - Manual will cover specific engines based on chassis.
Performance
Horsepower Torque:
Variable by engine. For example, G500 (2007) typically had ~302 hp and ~336 lb-ft torque. Manual provides exact specs for each variant.
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI) - Specific details for each engine variant covered.
Maintenance
Ignition System:
Coil-on-Plug (COP) ignition systems common, covered in detail.
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Automatic Transmission (722.6) common on many models, with potential for manual transmission in earlier or specialized variants. Manual covers specific factory configurations.
Optional
Transmission Type Optional:
Variations in automatic transmission versions (e.g., 722.6xx variants) and transfer case options covered.
Features
Transmission Features:
TouchShift/Comfort/Sport modes, full-time 4-wheel drive, locking differentials (center, rear, front are often standard or optional).
📐 Dimensions
Exterior
Wheelbase:
Approximately 2850 mm (112.2 inches) for standard wheelbase models.
Overall Length:
Approximately 4520 mm (178.0 inches) for standard wheelbase models.
Weights
Curb Weight:
Varies by engine and equipment, typically ranging from 2100 kg to 2400 kg (4600 lbs to 5300 lbs).
Towing Capacity:
Typically around 3500 kg (7716 lbs), detailed specifications in manual.
🛡️ Safety Features
Ratings
Crash Test Results:
While specific 2007 ratings may vary, the W463 G-Class is known for its robust body-on-frame construction and safety features for its era. Manual details structural integrity and specific safety system components.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (ASR) are standard on most models.
Passive Features
Passive Safety:
Front and side airbags, reinforced safety cell, three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system, including navigation, radio, CD player, and potentially auxiliary inputs. Manual details its operation and troubleshooting.
Driver Assistance
Driver Assistance Features:
Cruise control, parking sensors (on some models), climate control systems.
Connectivity
Connectivity Options:
May include optional features like hands-free calling via Bluetooth (if equipped). Manual covers the integration of these systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 1 year, but consult manual for specific engine and mileage recommendations.
Major Service Intervals:
Various major service intervals (e.g., spark plugs, transmission service, coolant flush) outlined in the manual, often around 30,000 to 60,000 miles.
Fluid Specifications
Engine Oil Specification:
MB 229.5 or MB 229.51 for gasoline engines, MB 229.51 or MB 228.51 for diesel engines (specific viscosity grades like 0W-40, 5W-40, 5W-30 will apply). Manual provides exact OE numbers.
Coolant Specification:
Mercedes-Benz approved coolant (e.g., MB 325.0 or MB 326.0) - typically a blue-green ethylene glycol based coolant.
Transmission Fluid Specification:
MB 236.10 or MB 236.12 for the 722.6 transmission (ATF). Manual provides precise specifications.
Known Issues
Common Wear Items:
Brake components, suspension bushings, catalytic converters, fuel pumps, and electronic sensors can be common wear items over time. Manual provides troubleshooting for these.
Diesel Specific Concerns:
Diesel Particulate Filter (DPF) regeneration issues for diesel models (if equipped), glow plug issues.
📚 Vehicle History
Brand Heritage
Mercedes Benz Off Road:
Mercedes-Benz has a long history of producing rugged vehicles, starting with military applications. The G-Wagen (Gelandewagen) was originally developed for military use.
Model Evolution
W463 Development:
The W463 generation introduced more comfort-oriented features and a more civilized interior compared to its utilitarian predecessors, while retaining its off-road prowess.
Production
Manufacturing Location:
Graz, Austria (by Magna Steyr under contract for Mercedes-Benz)
🏆 Awards & Recognition
Recognitions
Off Road Accolades:
The G-Class is consistently lauded for its off-road capability, often winning comparisons against rivals in its segment for its go-anywhere nature.
Luxury Vehicle Status:
Recognized for its premium materials, build quality, and status symbol appeal.
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