🏷️ Basic Information

Make:

Gilera

Model:

Fuoco 500 ie

Model Variant:

500 ie

Platform Code:

M571

Engine Code Prefix:

M571M

👋 Introduction

Market Segment:

High-performance maxi-scooter, three-wheeled mobility.

Key Competitors:

Piaggio MP3 500, Yamaha TMAX.

Unique Selling Proposition:

Three-wheel stability, powerful 500cc engine, advanced fuel injection, robust build quality.

Target Audience:

Commuters seeking stability and performance, riders looking for an alternative to traditional motorcycles, experienced scooter enthusiasts.

Cost Savings:

Enables significant savings on service and repair costs by empowering owners and independent mechanics.

Accessibility:

Instant download provides immediate access to crucial repair information.

📋 Manual Details

Coverage Start Year:

2007

Coverage End Year:

Current

Estimated Page Count:

High (Specific number not provided, but described as 'comprehensive' and 'everything you will ever need')

Manual Type:

Digital Workshop Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Complete overhaul, disassembly, assembly, component inspection, timing procedures, valve clearance adjustment, piston and cylinder, crankshaft, camshaft.

Engine Fuel System:

Fuel injection system (throttle body, injectors, fuel pump, fuel filter), fuel tank, fuel lines, ECU control.

Ignition System:

Ignition coils, spark plugs, timing control, ECU ignition parameters.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan operation, fluid specifications.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, lambda sensors (oxygen sensors), gaskets, mounting hardware.

Transmission And Drivetrain:

CVT (Continuously Variable Transmission) system, clutch operation, belt replacement, variator maintenance, roller weights, transmission fluid specifications, drive belt inspection and replacement.

Frame And Body:

Chassis structure, body panels, fairings, seat, handlebars, footpegs, suspension mounting points, storage compartment.

Suspension Front:

Front fork assembly (telescopic), oil seals, fork oil specification and quantity, springs, damping adjustments, steering head bearings, triple clamps.

Suspension Rear:

Rear shock absorber, spring preload adjustment, linkages, swingarm, wheel bearings, bushings.

Braking System Front:

Brake calipers, brake discs, brake pads, master cylinder, brake fluid specifications, bleeding procedures, hydraulic lines.

Braking System Rear:

Brake caliper, brake disc, brake pads, master cylinder, brake fluid specifications, bleeding procedures, hydraulic lines, parking brake mechanism (if applicable).

Electrical System:

Wiring diagrams, battery, starter motor, alternator, fuses, relays, lighting system (headlights, taillights, indicators), horn, ignition switch, dashboard indicators.

Fuel Management System:

ECU (Engine Control Unit) diagnostics, sensor readings (throttle position sensor, lambda sensor, coolant temperature sensor, crank position sensor), fault code retrieval and interpretation.

Instrumentation And Controls:

Dashboard display, speedometer, tachometer, fuel gauge, warning lights, switchgear, throttle control, brake levers.

Wheels And Tires:

Wheel types, tire sizes, tire pressures, wheel balancing, wheel bearing maintenance, valve stems.

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel), spark plug replacement, drive belt inspection/replacement, brake fluid flush, coolant flush, tire pressure checks, chain/belt adjustment (if applicable).

Troubleshooting:

Diagnostic procedures for common starting issues, poor performance, electrical faults, braking problems, cooling system malfunctions, using diagnostic codes.

Engine Repair:

Complete engine rebuild procedures, cylinder head service, piston ring replacement, valve grinding, crankshaft and connecting rod inspection and replacement.

Transmission Repair:

CVT belt replacement, clutch assembly service, variator and roller weight replacement, transmission fluid service.

Brake System Repair:

Brake pad replacement, disc replacement, caliper overhaul, master cylinder replacement, brake line replacement, bleeding the brake system.

Electrical Diagnostics:

Testing electrical components, troubleshooting wiring harness issues, battery testing, charging system diagnostics, lighting system repair.

Suspension Overhaul:

Fork seal replacement, fork oil change, shock absorber replacement, steering head bearing replacement.

Bodywork Repair:

Fairing repair and replacement, panel alignment, seat removal and installation.

Wiring Diagram Interpretation:

Detailed wiring diagrams for all electrical systems, allowing for accurate fault finding and repair.

Depth:

Comprehensive (Covers everything from basic maintenance to full engine and transmission rebuilds, as well as advanced diagnostics).

Diagnostic Coverage:

Includes diagnostic procedures, fault code interpretation, and sensor data analysis for the ECU.

Torque Specifications:

Provides specific torque values for all critical fasteners and components.

Clearances And Tolerances:

Details required clearances and tolerances for engine components, bearings, and other critical parts.

📊 Manual Specifications

File Format:

PDF

Searchability:

Likely searchable text within PDF (implied by 'easy to use').

Print Quality:

High Quality (as stated, implies good resolution for photos and diagrams).

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Computer Compatibility:

Microsoft Windows (95, 98, 98SE, 2000, NT, ME, XP, VISTA, 7) and all Mac Computers.

⚙️ Engine Specifications

Engine Type:

Single-cylinder, four-stroke, liquid-cooled, DOHC.

Engine Displacement:

492.7 cc (30.07 cu in)

Bore X Stroke:

94 mm x 71 mm (3.70 in x 2.80 in)

Compression Ratio:

10.5:1

Horsepower:

Approx. 40 HP (30 kW) at 7,000 RPM (exact figure may vary by market/tuning)

Torque:

Approx. 45 Nm (33 lb-ft) at 5,250 RPM (exact figure may vary by market/tuning)

Fuel Delivery:

Electronic Fuel Injection (EFI), Magneti Marelli control unit.

Fuel Type:

Unleaded Gasoline (RON 95 or higher recommended)

Fuel Tank Capacity:

Approximately 12 Liters (3.17 US Gallons)

🔧 Transmission

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Clutch Type:

Automatic centrifugal clutch

Drive System:

Belt drive to rear wheel

📐 Dimensions

Length:

Approx. 2,170 mm (85.4 in)

Width:

Approx. 780 mm (30.7 in) at handlebars

Height:

Approx. 1,400 mm (55.1 in) to seat

Dry Weight:

Approx. 275 kg (606 lbs)

Wet Weight:

Approx. 280-290 kg (617-639 lbs) (with fluids)

🛡️ Safety Features

Crash Test Information:

Not applicable for this vehicle type in typical automotive crash test ratings. Focus is on stability and braking performance.

Braking System:

Combined braking system, offering significant stopping power with dual front discs and a rear disc.

Suspension Stability:

Three-wheel front suspension provides enhanced stability during cornering and braking compared to two-wheeled scooters.

Lighting:

Multi-reflector headlights for improved visibility, rear LED taillight and brake light.

💡 Technology Features

Dashboard Display:

Digital and analog gauges including speedometer, tachometer, fuel level, coolant temperature, and warning lights.

Braking System:

Combined braking system enhances rider control and reduces stopping distances.

Diagnostic Port:

OBD-II or proprietary diagnostic connector for ECU communication and fault code reading.

🔧 Maintenance

Engine Oil Change:

Every 5,000-7,500 km (3,000-4,500 miles) or annually, whichever comes first.

Oil Filter Replacement:

At every engine oil change.

Air Filter Cleaning/Replacement:

Every 5,000 km (3,000 miles) inspection, replacement as needed.

Spark Plug Replacement:

Every 10,000-15,000 km (6,000-9,000 miles).

Drive Belt Inspection/Replacement:

Inspect every 5,000 km, replace typically between 15,000-20,000 km (9,000-12,000 miles).

Brake Fluid Replacement:

Every 2 years, or as recommended by inspection.

Engine Oil Type:

SAE 10W-40 Synthetic Motorcycle Oil, meeting API SG/SH/SJ or higher and JASO MA/MA2 specifications.

Engine Oil Capacity:

Approx. 1.6 Liters (1.7 US Quarts) with filter change.

Coolant Type:

Ethylene glycol-based coolant with anti-corrosion additives, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4 brake fluid.

Common Wear Items:

Drive belt, variator rollers, brake pads, rear shock absorber bushings, front fork seals.

Electrical Gremlins:

Occasional issues with wiring connections or sensor failures, especially with age and mileage.

Suspension Wear:

Front fork seals can leak, rear shock absorber may lose damping over time.

📚 Vehicle History

Parent Company:

Piaggio Group (Gilera is a historic Italian motorcycle and scooter manufacturer).

Predecessor Models:

Drew inspiration from Gilera's heritage in larger displacement scooters and performance motorcycles.

Manufacturing Location:

Italy (typically).

Production Period:

Introduced around 2007, with continuous updates and variants thereafter.

🏆 Awards & Recognition

Industry Awards:

No specific awards are commonly cited for this model, but it was recognized for its innovative three-wheel design and performance in its class.