🏷️ Basic Information

Make:

Polaris

Model:

Snowmobile (2-Stroke)

Year:

2007

Engine Type:

2-Stroke

👋 Introduction

Target Audience:

Polaris snowmobile owners and independent repair technicians seeking accurate and comprehensive service information.

Advantage:

Provides OEM-level detail and accuracy, equivalent to what dealerships utilize, at a fraction of the cost.

Accuracy:

Directly sourced from the manufacturer, ensuring the highest level of accuracy for repairs and maintenance.

Accessibility:

Instant digital download allows immediate access to critical service information.

Searchability:

PDF format allows for easy searching of specific topics, keywords, and procedures.

📋 Manual Details

Applicable Models:

340 LX, 340 Touring, Widetrak LX, 500 XC SP, Super Sport, 550 LX, Trail RMK, Trail Touring Deluxe, 600 HO IQ, 600 HO IQ Cleanfire, 600 HO IQ LX Cleanfire, 600 HO Switchback, 600 HO Switchback Cleanfire, 600 HO RMK 144/155 (F/O), 600 HO IQ Touring Cleanfire, Dragon, Dragon RMK

Page Count:

327

Manual Type:

Factory Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

Complete engine diagnostics, overhaul, and repair for 2-stroke Polaris engines.

Fuel Delivery:

Carburetor systems, fuel pump, fuel lines, fuel filter maintenance and troubleshooting.

Clutching:

Primary and secondary clutch service, alignment, spring and weight adjustments, belt inspection and replacement.

Final Drive And Brakes:

Chaincase lubrication and maintenance, brake system inspection, pad replacement, hydraulic system bleeding.

Front Suspension And Steering:

Front suspension geometry, shock absorber service, ski alignment, steering linkage inspection and adjustment.

Rear Suspension:

Track tension adjustment, idler wheel service, shock absorber maintenance, suspension linkage lubrication.

Chassis And Hood:

Frame inspection, plastic body panel removal and installation, hood latch mechanisms.

Electrical:

Ignition system, lighting, starter system, battery maintenance, sensor diagnostics.

Maintenance:

Scheduled maintenance tasks, fluid changes, lubrication points, general upkeep.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, fault code identification.

Repair:

Step-by-step instructions for component replacement, rebuilds, and adjustments.

Diagnostic Capability:

Advanced diagnostic procedures for all major systems, including electrical and engine management.

Rebuild Procedures:

Detailed instructions for engine and clutch rebuilds, including torque specifications and clearances.

Diagrams And Illustrations:

Numerous exploded views, wiring diagrams, and schematics to aid in repair and understanding.

📊 Manual Specifications

File Format:

PDF

File Size:

22MB

Print Quality:

High-resolution for clear text and diagrams, printable.

Binding Type:

Digital Download (Not applicable for physical binding)

Paper Type:

Digital (Not applicable for physical paper type)

⚙️ Engine Specifications

Engine Family:

Polaris Liberty (2-stroke variants)

Engine Displacement Range:

340cc to 600cc (specific to models covered)

Carburetor Type:

Mikuni (common, specific models may vary, manual provides details)

Fuel Type Recommendation:

87 Octane Unleaded (refer to specific model for exact requirements)

Oil Injection:

Autolube oil injection system (details covered in manual)

🔧 Transmission

Transmission Type:

CVT (Continuously Variable Transmission) with Polaris P85 primary and P90 secondary clutches (specific models may have variations).

Clutch Adjustment:

Comprehensive guide to clutch tuning for optimal performance and durability.

📐 Dimensions

Dry Weight:

Varies by model, but generally in the range of 400-550 lbs (manual provides specific model weights).

Fuel Capacity:

Varies by model, typically 9-11 gallons (manual provides specific model capacities).

🛡️ Safety Features

Design Safety:

Designed with rider safety in mind, incorporating features like emergency cut-off tethers and stable chassis design (manual covers safety checks).

Braking System:

Hydraulic disc brake system, with manual detailing maintenance and adjustments.

💡 Technology Features

Instrumentation:

Digital/analog gauge clusters providing speed, RPM, fuel level, and warning lights. Manual covers gauge diagnostics.

Braking Assistance:

While not electronically assisted in the modern sense, the manual covers proper hydraulic brake system function.

Diagnostic Ports:

Manual will detail any diagnostic connectors or procedures for accessing electronic system information.

🔧 Maintenance

Initial Service:

Break-in service typically around 10-20 hours (refer to manual for precise break-in procedures).

Annual Maintenance:

Includes chaincase lubrication, clutch inspection, suspension lubrication, spark plug replacement (detailed schedule in manual).

Chaincase Oil:

Polaris synthetic chaincase lubricant or equivalent (specific viscosity grade provided in manual).

Coolant:

For liquid-cooled models, specific antifreeze/coolant mixture ratios are detailed.

Clutch Wear:

Common wear items include drive belts and clutch buttons/rollers; manual provides inspection and replacement guidelines.

Ignition Component Failure:

Spark plugs, coils, and stator can be subject to wear; manual offers diagnostic steps.

📚 Vehicle History

Polarishistory:

Polaris has a long history in snowmobile manufacturing, known for innovation and performance in the powersports industry.

2007Lineup:

The 2007 lineup represents a mature platform incorporating advancements in engine technology, suspension, and rider comfort.

🏆 Awards & Recognition

Brand Reputation:

Polaris is consistently recognized for performance and innovation in the snowmobile market.