Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair for the Testastretta Evoluzione V-twin.
Fuel System:
Fuel injection system (throttle bodies, injectors, fuel pump, pressure regulator), fuel tank, lines, and diagnostics.
Ignition System:
Ignition coils, spark plugs, ECU control, timing adjustments.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, fan operation and maintenance.
Exhaust System:
Exhaust headers, catalytic converter (if applicable), mufflers, lambda sensors, and associated mountings.
Transmission:
Clutch assembly (dry clutch operation, service), gearbox components, gear selection mechanism, lubrication, and troubleshooting.
Frame And Chassis:
Trellis frame inspection, swingarm removal and installation, rear shock absorber adjustment and servicing.
Suspension Front:
Öhlins or Marzocchi front forks (depending on specific model variant/options), fork seal replacement, oil changes, spring replacement, damping adjustments.
Brakes Front:
Brembo radial monobloc calipers, master cylinders, brake lines, pads, discs, bleeding procedures, and maintenance.
Brakes Rear:
Brembo caliper, master cylinder, brake disc, pads, bleeding procedures, and maintenance.
Wheels And Tires:
Wheel bearing inspection and replacement, tire mounting and balancing, recommended tire pressures.
Electrical System:
Battery, starter motor, alternator, lighting system (headlight, tail light, indicators), wiring diagrams, fuses, relays.
Instrumentation And Controls:
Dashboard functions, switchgear operation, throttle cables, clutch cable adjustments.
Bodywork:
Fairing removal and installation, seat, fuel tank cover, tail section, and associated fasteners.
Diagnostic Tools:
Information on using Ducati's diagnostic tools (e.g., EXAM, or equivalent for the era) for fault code reading and system checks.
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, chain adjustment, brake pad checks.
Troubleshooting:
Systematic fault finding for engine performance, electrical issues, and mechanical components.
Component Overhaul:
Detailed procedures for disassembling and reassembling major engine components, gearbox, and suspension units.
Adjustments:
Valve clearance checks and adjustments, throttle cable synchronization, clutch lever play, suspension settings.
Special Tool Usage:
Identification and usage instructions for Ducati-specific tools required for various repair and maintenance tasks.
Torque Specifications:
Comprehensive list of torque values for all critical fasteners across the motorcycle.
Depth Of Coverage:
Comprehensive, covering everything from basic fluid checks to complete engine rebuilds and advanced diagnostics.
Diagrams And Illustrations:
Detailed exploded diagrams, pictorial diagrams, photos, and schematics to guide repair procedures.
Major Service Interval:
Typically 12,000 km (7,500 miles) or 24 months, including valve clearance checks and desmodromic service. (Specific details in manual)
Engine Oil:
Refer to manual for specific viscosity and API rating (e.g., Motul 5100 10W-40 or equivalent). Capacity approximately 3.6 liters.
Coolant:
Mixture of distilled water and ethylene glycol-based coolant (50/50 ratio). Capacity approximately 2.0 liters.
Brake Fluid:
DOT 4 or DOT 5.1 recommended.
Clutch Fluid:
DOT 4 recommended (shared with brake system).
Common Wear Items:
Clutch plates (dry clutch wear), rear shock absorber seals/damping, front fork seals, battery health.
Desmodromic Maintenance:
Crucial for engine longevity; regular valve clearance checks and adjustments are mandatory.
