Product Category:
High-performance ATV (All-Terrain Vehicle)
Target Market:
Enthusiasts and utility users requiring robust off-road capability and advanced features
Key Competitors:
Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Kawasaki Brute Force
Brand Reputation:
Suzuki is known for its reliable and powerful engines, especially in its sport and utility ATV lines.
Manual Benefit 1:
Empowers owners to perform their own maintenance and repairs, saving significant costs.
Manual Benefit 2:
Provides professional-level diagnostic and repair information for accurate and efficient problem-solving.
Manual Benefit 3:
Ensures longevity and optimal performance of the vehicle through proper maintenance and repair.
Manual Benefit 4:
Reduces reliance on dealerships for routine servicing and minor repairs.
Accessibility:
Instant download provides immediate access to critical repair information.
Engine Mechanical:
Complete overhaul, inspection, repair of engine components (cylinder head, block, pistons, crankshaft, camshaft, valves, timing system)
Engine Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel filter replacement, fuel tank service
Engine Ignition System:
Ignition coils, spark plugs, CDI unit, timing
Cooling System:
Radiator, fan, thermostat, water pump, coolant specifications and flushing procedures
Exhaust System:
Muffler, catalytic converter inspection and replacement
Transmission And Drivetrain:
Automatic transmission (CVT) service, differential service (front and rear), drive shafts, axles, U-joints
Brakes System:
Hydraulic brake system, disc brake component service (calipers, pads, rotors), brake fluid specifications and bleeding procedures
Suspension System:
Front and rear suspension components (shocks, springs, control arms, bushings), wheel alignment specifications
Steering System:
Steering column, tie rods, ball joints, steering fluid (if applicable)
Electrical System:
Battery, charging system (alternator/stator), starting system (starter motor), lighting, fuses, relays, wiring diagrams
Body And Frame:
Body panel removal and installation, frame inspection, seat removal, fender service
Instrumentation And Controls:
Dashboard assembly, indicators, switches, throttle control, brake levers
Troubleshooting:
Diagnostic charts and procedures for common and uncommon issues
Routine Maintenance:
Oil change, filter replacement, lubrication, chain adjustment (if applicable), tire pressure checks
Preventive Maintenance:
Scheduled maintenance intervals, fluid level checks, inspection points
Component Disassembly:
Step-by-step instructions for removing and disassembling all major vehicle components
Component Assembly:
Step-by-step instructions for reassembling and installing all major vehicle components
Diagnostic Testing:
Procedures for testing electrical components, sensors, actuators, and mechanical systems
Repair Procedures:
Detailed instructions for repairing or replacing faulty parts and systems
Rebuilding Procedures:
Instructions for rebuilding major components like the engine and transmission
Wiring Diagrams:
Comprehensive electrical wiring schematics
Depth:
Comprehensive (A-Z coverage from basic maintenance to complete overhaul and diagnostics)
Target Audience:
Professional technicians and experienced DIY mechanics
Engine Type:
4-stroke, DOHC, 4-valve, Single-cylinder
Bore X Stroke:
102.0 mm x 89.0 mm (approximate, verify with manual)
Cooling System:
Liquid-cooled
Compression Ratio:
9.3:1 (typical for this engine, verify with manual)
Horsepower:
Approximately 50 HP (verify specific model rating)
Torque:
Approximately 44 lb-ft (verify specific model rating)
Fuel Delivery:
Suzuki Fuel Injection (SFI)
Throttle Body Diameter:
46mm (typical for this model, verify with manual)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition Type:
Electronic Ignition (CDI)
Spark Plug Type:
NGK CR8E (typical, verify with manual)
Spark Plug Gap:
0.7-0.8 mm (typical, verify with manual)
Engine Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first. (Verify with manual for exact intervals)
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months, or more frequently in dusty conditions. (Verify with manual)
Spark Plug Replacement:
Every 3000 km (1800 miles) or 18 months. (Verify with manual)
Transmission Fluid Change:
Every 2000 km (1200 miles) or 12 months. (Verify with manual)
Brake Fluid Flush:
Every 2 years or 2000 km (1200 miles). (Verify with manual)
Engine Oil Type:
Suzuki recommends SAE 10W-40 API SG or higher. (Verify with manual for exact viscosity and API rating)
Engine Oil Capacity:
3.4 Liters (3.6 US qt) with filter change. (Verify with manual)
Coolant Type:
Permanent type antifreeze coolant (50% solution) based on ethylene glycol. (Verify with manual for specific Suzuki recommended coolant)
Common Wear Item 1:
CVT belt wear or failure under heavy use or improper maintenance.
Common Wear Item 2:
Wheel bearing wear, especially with mud and water ingress.
Common Wear Item 3:
Front differential issues if abused or not serviced properly.
Electrical Concern:
Occasional issues with stator or rectifier under high-load scenarios or age.