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TRX700xx Service Manual Repair 2008-2009 TRX 700xx

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This manual covers the All-Terrain Vehicle (ATV) for the 2008 and 2009 model years. The TRX700xx was engineered as a potent utility and sport-oriented ATV, distinguished by its powerful engine...
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TRX700xx Service Manual Repair 2008-2009 TRX 700xx
This manual covers the All-Terrain Vehicle (ATV) for the 2008 and 2009 model years. The TRX700xx was engineered as a potent utility and sport-oriented ATV, distinguished by its powerful engine and capable chassis, effectively bridging the gap between pure utility and pure sport ATVs of its era. The legacy in producing reliable and innovative ATVs underpins the quality and engineering of this model, designed for a high-performance utility ATV segment. This comprehensive 517-page service and repair manual in English provides detailed information for maintaining and repairing the TRX700xx. It covers all major systems, including engine overhaul, drivetrain, chassis, and electrical systems, along with specific maintenance procedures, troubleshooting guides, and technical specifications. The manual is designed to assist owners and technicians in performing all necessary tasks, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Honda
Model:
TRX700xx
Model Years Covered:
2008, 2009
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Market Segment:
High-performance utility ATV segment.
Competitive Analysis
Key Competitors:
Yamaha Grizzly 700, Suzuki KingQuad 750, Polaris Sportsman 850.
Key Features
Vehicle Differentiation:
The TRX700xx was positioned as a potent utility and sport-oriented ATV, known for its powerful engine and capable chassis, bridging the gap between pure utility and pure sport ATVs of its era.
Manual Value Proposition
Manual Benefit:
Provides comprehensive technical data and procedures to enable owners and technicians to perform all necessary maintenance, troubleshooting, and repairs, ensuring longevity and optimal performance of the 2008-2009 Honda TRX700xx.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Service
Page Count
Page Count:
517
Manual Type
Manual Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cylinder head, piston, connecting rod, crankshaft, camshaft, valve clearance adjustment, ignition system, starting system, fuel system (carburetor/EFI depending on exact sub-model), lubrication system, cooling system (radiator, oil cooler), exhaust system, magneto, stator, rectifier.
Drivetrain Systems:
Transmission, primary reduction gear, clutch, drive shaft, rear axle, final drive, reverse gear system.
Chassis Systems:
Frame, front suspension (forks, struts), rear suspension (swingarm, bogey, linkag), steering system, wheels, tires.
Electrical Systems:
Battery, charging system, lighting (front, rear), switches, starter motor, ignition control.
Bodywork And Controls:
Body panels, fenders, seat, handle bars, throttle cable, brake levers, gearshift lever.
Emission Controls:
Information on emission control systems and relevant checks.
Procedures Included
Maintenance Procedures:
Oil change intervals, fluid checks (coolant, brake fluid), filter replacement (oil, air), lubrication points, tire pressure adjustments, valve clearance checks and adjustments, spark plug maintenance, battery maintenance, chain adjustment (if applicable).
Troubleshooting Guides:
Diagnosis of common problems such as no spark, starting issues, engine misfires, electrical faults, braking problems, suspension issues, identifying error codes (if applicable).
Repair And Rebuild:
Complete tear down and rebuild procedures for all major components, including engine disassembly, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnosis and replacement.
Technical Specifications:
Torque specifications for all fasteners, engine bore and stroke, compression ratio, fluid capacities, valve timing, ignition timing, suspension geometry settings, wheel alignment specifications.
Electrical Diagnostics:
Wiring diagrams, component testing, and troubleshooting for electrical systems.
Suspension Adjustment:
Information on adjusting suspension settings for optimal handling and comfort.
Component Replacement:
Step-by-step instructions for replacing all major and minor components.
Technical Depth
Depth Of Coverage:
Comprehensive (complete tear down and rebuild).
Diagnostic Capabilities:
Detailed troubleshooting flowcharts and symptom-based diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable and savable without restrictions.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Navigation
Navigation Features:
Clickable chapters and searchable text.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, SOHC, 2-valve, single-cylinder.
Engine Displacement:
686 cc (41.8 cu. in.)
Bore X Stroke:
100.0 mm x 85.0 mm (3.94 in. x 3.35 in.)
Compression Ratio:
9.5:1
Performance
Estimated Horsepower:
Approximately 45-50 hp (specific dyno figures may vary).
Estimated Torque:
Approximately 40-45 lb-ft (specific dyno figures may vary).
Fuel System
Fuel Delivery:
EFI (Electronic Fuel Injection) with 40mm throttle body on most models, though some markets or sub-variants may have carburetor options.
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition) with electronic advance.
Cooling System
Cooling Method:
Liquid-cooled with fan.
Lubrication
Lubrication System:
Wet sump with oil cooler.
Starting System
Starting Method:
Electric starter.
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with five forward gears and reverse.
Features
Transmission Features:
Engine braking via the CVT, selectable 2WD/4WD (on applicable models).
Fluid Specifications
Transmission Fluid Type:
Honda ATV specific automatic transmission fluid (ATF) or equivalent. Refer to manual for exact specifications.
📐 Dimensions
Exterior
Length:
Approximately 80.9 inches (2055 mm)
Width:
Approximately 47.0 inches (1194 mm)
Height:
Approximately 44.1 inches (1120 mm)
Weights
Dry Weight:
Approximately 550 lbs (250 kg)
Curb Weight:
Approximately 585 lbs (265 kg)
Cargo
Front Rack Capacity:
Approximately 100 lbs (45 kg)
Rear Rack Capacity:
Approximately 200 lbs (90 kg)
Fuel Capacity
Fuel Tank Capacity:
Approximately 3.1 gallons (11.7 liters)
Wheels And Tires
Front Tire Size:
Refer to manual, typically 25x8-12 or similar.
Rear Tire Size:
Refer to manual, typically 25x10-12 or similar.
Wheelbase:
Approximately 50.6 inches (1285 mm)
Ground Clearance
Ground Clearance:
Approximately 7.1 inches (180 mm)
🛡️ Safety Features
Passive Features
Rollover Protection:
Standard ATV design with rider positioning for balance. No integrated ROPS or seatbelts.
Active Features
Braking System:
Front: Dual hydraulic disc brakes. Rear: Single hydraulic disc brake with parking brake mechanism.
Suspension Stability:
Independent front suspension and Swingarm rear suspension contribute to stability during varied terrain.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic functionality for an ATV of its era).
Driver Assistance
Driver Assistance Systems:
Selectable 2WD/4WD is the primary driver assistance feature.
Connectivity
Connectivity Features:
N/A
Engine Management
Engine Management System:
PGM-FI (Programmed Fuel Injection) on many models, providing precise fuel delivery and engine control for optimal performance and emissions.
Transmission Control
Transmission Control System:
Automatic CVT system with automatic engine braking.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Refer to manual, typically every 600 miles or annually. Check oil level frequently.
Air Filter Maintenance:
Inspect every 300 miles, clean or replace as needed based on operating conditions. More frequently in dusty environments.
Valve Clearance Check:
Refer to manual, typically at 600 mile intervals.
Fluid Specifications
Engine Oil Type:
SAE 10W-30 API SG or higher. Refer to manual for exact viscosity and API rating.
Engine Oil Capacity:
Approximately 2.3 US qt (2.2 L) with filter change. Refer to manual for precise capacity.
Coolant Type:
Honda Antifreeze/Coolant (or equivalent high-quality ethylene glycol-based coolant with long-life additives).
Coolant Capacity:
Approximately 2.0 US qt (1.9 L). Refer to manual for precise capacity.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Brake pads, tires, suspension bushings, drive belt (CVT) are common wear items requiring periodic inspection and replacement.
Potential Issues:
As with many high-performance ATVs, proper maintenance is key. Issues can arise from poor maintenance, over-revving, or harsh riding conditions affecting engine, transmission, or suspension components. CDI or ignition coil failures can lead to 'no spark' issues.
📚 Vehicle History
Brand Heritage
Honda Atv Legacy:
Honda has a long-standing reputation for producing reliable and capable ATVs, known for their innovation and quality engineering.
Model Evolution
Trx700Xx Introduction:
The TRX700xx was introduced as Honda's largest displacement single-cylinder ATV, offering a blend of power and maneuverability for both work and recreation.
Production
Production Period:
Produced for the 2008 and 2009 model years.
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