HD SOFTAIL 2008-2010 BIKE Workshop Service Repair Manual

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Taper: Motorcycle

Distributeur:

UGS: 150497

Mots clés: 2008 2009 2010 Agriculture Golden Series Harley Davidson Hd Motorcycle Same SOFTAIL Tractors

Variantes de produits

Description

This manual covers Softail models from 2008 through 2010, including the FLST, FLSTC, FLSTN, FLSTF, FXST, FXSTB, FXSTC, and FXCW/C variants. These iconic motorcycles are powered by a 4-cycle, 45-degree, air-cooled V-twin engine, typically 96 cubic inches (1584 cc), featuring Electronic Sequential Port Fuel Injection (ESPFI) and a 6-speed Cruise Drive transmission. Known for their distinctive styling and rider-focused engineering, the Softail line offers a classic riding experience with modern comfort. This workshop service repair manual is an indispensable resource for maintaining the performance, reliability, and longevity of these celebrated machines. This comprehensive English-language manual provides in-depth guidance for all aspects of Softail maintenance, diagnostics, and repair. It covers essential systems including the engine, fuel system, starter, drive system, transmission, and electrical system, alongside detailed chassis and suspension procedures. Within its over 1000 pages, users will find step-by-step repair instructions, exploded views, torque values, wiring diagrams, connector repair guides, and systematic troubleshooting charts for common and uncommon issues. This resource is designed to empower owners, mechanics, and technicians with the detailed information necessary for accurate servicing and to ensure the optimal condition of their Softail.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Softail

Model Variants:

FLST, FLSTC, FLSTN, FLSTF, FXST, FXSTB, FXSTC, FXCW/C

Model Years Covered:

2008, 2009, 2010

👋 Introduction

Market Position

Market Position:

Essential resource for Harley-Davidson Softail owners and independent repair shops seeking to perform maintenance, diagnostics, and repairs on 2008-2010 models.

Competitive Analysis

Competitive Analysis:

This manual provides the same level of detail and accuracy as factory service manuals, offering a cost-effective alternative for comprehensive vehicle servicing.

Key Features

Key Features:

Detailed step-by-step procedures, extensive use of high-quality images and diagrams, comprehensive torque specifications, diagnostic charts, connector repair guides, and wiring schematics.

Manual Utility

Manual Utility:

Indispensable for maintaining the performance, reliability, and longevity of Harley-Davidson Softail motorcycles from 2008-2010.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Fuel System, Starter, Drive System, Transmission, Electrical System, Chassis, Wiring Diagrams, Connector Repair, Conversions, Tools, Torque Values, Diagnostics

Page Count

Page Count:

Over 1000 pages

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Download)

📖 Manual Coverage

Systems Covered

Engine Systems:

Complete engine overhaul, cylinder head assembly, piston and ring service, crankshaft and connecting rod service, valve train inspection and adjustment, oil pump and lubrication system, cooling system (air-cooled specifics)

Fuel System:

Fuel injection system, fuel pump, fuel filter, throttle body service, fuel tank maintenance, emissions control system components

Drivetrain:

Primary drive system (clutch, primary chain, compensator), final drive belt inspection and tensioning, drive sprocket and pulley service

Transmission:

Gearbox disassembly and assembly, gear selection mechanisms, bearing and seal replacement, transmission fluid service

Electrical System:

Ignition system, starting system (starter motor, solenoid), charging system (alternator, regulator/rectifier), lighting system, battery service, fuse and relay identification, onboard diagnostics (ECM), sensor testing, instrument cluster diagnostics, security system components

Chassis And Suspension:

Front fork service (dampers, springs, seals), rear shock absorber maintenance, wheel bearing service, steering head bearing inspection and adjustment, brake system service (pads, rotors, calipers, master cylinders, lines), frame inspection, swingarm and pivot bearing service

Starter System:

Starter motor, starter solenoid, engagement mechanism, troubleshooting starter circuit issues.

Wheels And Tires:

Wheel bearing inspection and replacement, tire pressure monitoring, tire wear inspection, wheel balancing procedures.

Fuel Delivery:

Detailed procedures for fuel injector cleaning, fuel pressure testing, and fuel pump diagnostics.

Ignition System:

Spark plug specifications, ignition coil testing, crank position sensor diagnostics, ignition module (ECM) functions.

Chassis Components:

Service procedures for frame integrity checks, handlebar and control adjustments, and accessory mounting guidelines.

Procedures Included

Maintenance Procedures:

Scheduled maintenance intervals, oil and filter changes, air filter replacement, spark plug service, drive belt tensioning, brake fluid flush and bleed, tire pressure checks, battery charging and inspection, lubrication points

Repair Procedures:

Step-by-step instructions for all major component repairs, including engine rebuilds, transmission overhauls, electrical system troubleshooting, suspension fork rebuilding, brake system component replacement, fuel system component servicing, and bodywork repairs

Diagnostic Procedures:

Systematic troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) explanation and resolution, electrical system diagnostics using multimeter and test equipment, fuel system diagnostics, engine performance troubleshooting

Electrical Diagnostics:

Comprehensive electrical diagnostic manual section, including wiring diagrams, connector repair instructions, troubleshooting charts for electrical faults, and testing procedures for sensors and actuators.

Tooling And Jigs:

Lists specialized Harley-Davidson tools and common tools required for specific repair and maintenance procedures.

Wiring Repair:

Specific instructions for repairing damaged wiring harnesses, replacing connectors, and identifying wire colors for accurate troubleshooting.

Technical Depth

Technical Depth:

Comprehensive coverage from basic maintenance to advanced engine rebuilding and electrical system diagnostics. Includes detailed procedures, exploded views, and technical specifications required by professional technicians.

Exploded Views:

Features detailed exploded views of all major assemblies, aiding in disassembly, reassembly, and part identification.

Torque Values:

Extensive list of precise torque specifications for all critical fasteners and components to ensure correct assembly and prevent damage.

📊 Manual Specifications

File Format

File Format:

Searchable Text:

Likely searchable due to PDF format, enabling quick access to specific information.

Print Quality

Print Quality:

Fully printable (selected pages or whole manual), high-resolution scans with clear text and legible diagrams

Binding Type

Binding Type:

Digital Download (PDF)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-cycle, 45 degree, air-cooled V-twin

Number Of Cylinders:

Displacement:

96 cubic inches (1584 cc)

Performance

Peak Torque:

91 ft-lbs @ 3000 RPM (123 Nm @ 3000 RPM with shorty, dual exhaust)

Maximum Sustained Engine Speed:

5500 RPM

Idle Speed:

1000 RPM +/- 50

Engine Speed Control:

Electronic Throttle Control (ETC) system for precise throttle response.

Fuel System

Fuel Delivery System:

Electronic Sequential Port Fuel Injection (ESPFI)

Engine Dimensions

Bore:

3.75 in. (95.25 mm)

Stroke:

4.375 in. (111.13 mm)

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive

Optional

Optional Transmission:

N/A for this model year range

Features

Gear Ratios:

Detailed in manual

Transmission Fluid:

Specific Harley-Davidson transmission lubricant or equivalent required (details in manual)

📐 Dimensions

Exterior

Wheelbase:

Varies by specific Softail model (FLST, FLSTC, FLSTN, FLSTF, FXST, FXSTB, FXSTC, FXCW/C)

Seat Height:

Varies by specific Softail model

Weights

Dry Weight:

Varies by specific Softail model

Gross Vehicle Weight Rating:

Varies by specific Softail model

🛡️ Safety Features

Ratings

Safety Ratings:

Motorcycle safety is rider-dependent; manual provides information on brake system maintenance for optimal performance.

Active Features

Active Safety Features:

Advanced braking systems (ABS may be optional or standard depending on specific model/trim), responsive chassis design.

Passive Features

Passive Safety Features:

Robust frame construction, integrated lighting systems.

💡 Technology Features

Infotainment

Infotainment System:

Base models may feature basic radio/audio systems; higher trims can have more advanced infotainment options. Manual covers diagnostic and repair of audio components.

Driver Assistance

Driver Assistance Features:

None in the modern sense; focus is on mechanical and electrical systems.

Connectivity

Connectivity Features:

Limited; primarily related to diagnostic port for data retrieval.

🔧 Maintenance

Service Intervals

Routine Maintenance Intervals:

Detailed in manual: typically 5,000-mile (8,000 km) or annual service intervals, with more frequent checks for certain items.

Fluid Specifications

Engine Oil Type:

Specific Harley-Davidson SYN3 (Synthetic) motorcycle oil or approved equivalent (e.g., SAE 20W-50) – refer to manual for exact specifications and capacity.

Primary Chain Case Fluid:

Specific Harley-Davidson primary fluid or approved primary lubricant.

Transmission Fluid Type:

Specific Harley-Davidson transmission lubricant or approved equivalent.

Brake Fluid Type:

DOT 4 brake fluid.

Oil Capacity Engine:

Refer to manual for precise capacity (typically around 4 US quarts/3.8 liters for Twin Cam 96B).

Primary Chain Case Capacity:

Refer to manual for precise capacity (typically around 1 US quart/0.95 liters).

Transmission Capacity:

Refer to manual for precise capacity (typically around 0.95 US quarts/0.9 liters).

Known Issues

Common Issues Covered:

Manual addresses potential issues such as clutch drag, transmission noise, electrical gremlins, and common wear items, providing diagnostic and repair solutions.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and distinctive styling.

Model Evolution

Model Evolution:

The Softail line, introduced in 1983, is characterized by its hidden rear suspension, providing the appearance of a hardtail frame while offering modern ride comfort. The 2008-2010 models represent a significant evolution with fuel injection and the 6-speed Cruise Drive transmission.

Production

Production Location:

United States