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Mercedes CLC Class W204 2008-2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLC Class Generation Chassis Code: W204 Production Years Covered: 2008-2011 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and professional...
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Mercedes CLC Class W204 2008-2011 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
CLC Class
Generation
Chassis Code:
W204
Production Years
Covered:
2008-2011
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and professional mechanics.
Competitive Analysis
Value Proposition:
Comprehensive factory-level repair information at a fraction of dealer costs.
Key Features
Content Accuracy:
Directly sourced from OEM factory service data, ensuring accuracy and completeness.
Instant Access:
Available for instant download upon purchase.
No Subscription:
One-time purchase, no recurring fees or renewal costs.
📋 Manual Details
Coverage Areas
General Scope:
All repairs, servicing, and troubleshooting procedures.
Page Count
Estimated:
Hundreds of pages (specific count not provided, but described as extensive).
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by description and target market)
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine mechanicals, tuning, diagnostics, overhaul procedures.
Transmission:
Service, repair, and diagnostic procedures for automatic and manual transmissions.
Electrical System:
Wiring diagrams, component testing, diagnostic procedures for all electrical systems.
Chassis And Suspension:
Front and rear suspension, steering system, wheel alignment, component replacement.
Brakes:
Brake system operation, diagnostics, repair, fluid changes, ABS/ESP systems.
Bodywork And Interior:
Body panel repair, interior trim removal and installation, climate control.
Cooling System:
Radiator, fan, thermostat, coolant flush procedures.
Fuel System:
Fuel pump, injectors, fuel lines, evaporative emissions control.
Exhaust System:
Catalytic converter, mufflers, exhaust manifold repair.
Climate Control:
HVAC system operation, refrigerant handling, component replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug service.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for various issues.
Component Replacement:
Step-by-step instructions for replacing major and minor components.
Engine Rebuild:
Complete engine overhaul procedures, including torque specifications and clearances.
Transmission Overhaul:
Detailed procedures for disassembling, inspecting, and reassembling transmissions.
Electrical Diagnostics:
Testing circuits, diagnosing sensor failures, interpreting fault codes.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Brake System Repair:
Disc and drum brake servicing, caliper replacement, brake bleeding.
Timing Belt Or Chain:
Replacement procedures and timing marks for engine timing components.
Air Conditioning Service:
Refrigerant handling, leak detection, component servicing.
Technical Depth
Diagnostic Level:
Advanced diagnostics, including the use of specialized tools and scan data interpretation.
Repair Complexity:
Covers everything from basic maintenance to full engine and transmission rebuilds.
Diagrams And Illustrations:
Hundreds of detailed photos and exploded diagrams for clarity.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Capability:
Printable pages (single or entire manual).
Binding Type
Digital Access:
No physical binding; digital download for multi-device access.
Paper Type
Digital Media:
N/A (digital format).
Software Compatibility
Operating Systems:
Compatible with all Windows and MAC computers.
Licensing
Usage Rights:
Lifetime usage, no expiry dates, unlimited installations.
⚙️ Engine Specifications
Primary Engine
Engine Families:
Likely covers various M271 (e.g., 1.8L Supercharged, 2.0L Turbocharged) and OM651 (2.1L Diesel) variants depending on market and specific CLC models.
Performance
Horsepower Range:
Typically ranging from 143 hp to 204 hp for petrol engines, and 120 hp to 170 hp for diesel engines.
Torque Range:
Varies significantly by engine, e.g., M271 engines typically 220-280 Nm, OM651 engines 300-400 Nm.
Fuel System
Fuel Delivery:
Commonly uses Bosch or Continental electronic fuel injection (EFI) systems, direct injection (CGI) on later models.
Engine Management
ECU Types:
Siemens, Bosch, or Continental ECUs, depending on engine and model year.
🔧 Transmission
Standard Transmission
Type Options:
Likely includes 6-speed manual (e.g., NSG370) and Mercedes-Benz 5-speed automatic (e.g., 5G-TRONIC, 722.6) or 7-speed automatic (e.g., 7G-TRONIC, 722.9).
Optional Transmission
Type Options:
Higher performance models or specific markets may feature different automatic transmission options.
Features
Transmission Fluid Specs:
Specific ATF (Automatic Transmission Fluid) required, e.g., MB 236.10, MB 236.12, or MB 236.14 depending on transmission type. Manual transmission fluid specification will also be detailed.
📐 Dimensions
Exterior
Body Styles:
3-door coupe (Sport Coupe CLC).
Length:
Approximately 4447 mm
Width:
Approximately 1727 mm
Height:
Approximately 1410 mm
Weights
Curb Weight:
Typically around 1400-1500 kg, depending on engine and equipment.
🛡️ Safety Features
Ratings
Euro Ncap:
The W204 C-Class (which the CLC is based upon) generally achieved high Euro NCAP ratings (e.g., 5-star), although specific CLC ratings may vary or be based on earlier structural data.
Active Features
Esp:
Standard Electronic Stability Program (ESP).
ABS:
Standard Anti-lock Braking System (ABS).
Passive Features
Airbags:
Front, side, and curtain airbags.
💡 Technology Features
Infotainment
Audio System:
Options likely include Audio 20 CD/MP3 with auxiliary input, Bluetooth connectivity. Optional COMAND APS infotainment system with navigation.
Driver Assistance
Cruise Control:
Standard cruise control with speed limiter.
Parking Assistance:
Optional Parktronic parking sensors.
Connectivity
Bluetooth:
Available for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Major Service:
Typically every 15,000-25,000 km or annually, whichever comes first, based on Mercedes-Benz 'Assyst Plus' service system. Detailed schedules for A, B, C, D services will be in the manual.
Fluid Specifications
Engine Oil:
Various SAE viscosities (e.g., 0W-40, 5W-30) meeting specific MB approvals like MB 229.5, MB 229.51 for petrol and MB 229.51 for diesel engines. Manual will specify exact requirements.
Coolant:
Mercedes-Benz approved coolant (e.g., G48 or similar) mixed with distilled water.
Known Issues
Common Problems:
Potential issues may include: early model transmission control unit failures (722.6), sensor failures (e.g., MAF, camshaft position), exhaust manifold cracks on some petrol engines, HVAC blower motor resistor failures, and rust in specific areas depending on climate.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and luxury.
Model Evolution
Clc Origin:
The CLC Class was a facelifted and rebranded version of the previous C-Class Sport Coupe (CL203), built on the W203 platform, but with styling cues and some updates from the W204 C-Class.
Production
Manufacturing Location:
Primarily manufactured in Germany.
🏆 Awards & Recognition
Recognitions
Design Awards:
While the CLC itself didn't receive specific major awards as a distinct model, its design language inherited elements from the well-regarded W204 C-Class, known for its sporty and modern aesthetics.
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