🏷️ Basic Information

Make:

Mazda

Model:

Mazda6

Generation:

Second Generation (GH)

Years Covered:

2008, 2009, 2010, 2011, 2012, 2013

Chassis Code:

GH

👋 Introduction

Market Segment:

Mid-size sedan, competing in a highly competitive segment known for practicality, comfort, and often engaging driving dynamics.

Key Competitors:

Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima, Chevrolet Malibu.

Vehicle Strengths:

Stylish design, engaging handling (Mazda's hallmark 'Jinba Ittai' driving philosophy), good fuel economy for its class, comfortable interior, often well-equipped.

📋 Manual Details

Coverage Areas:

All mechanical and electrical systems, bodywork, chassis, interior.

Page Count:

Thousands of pages (estimated for comprehensive workshop manual)

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication, cooling, intake, exhaust, fuel delivery (mechanical).

Engine Electrical:

Ignition system, starter motor, alternator, ECU, sensors, wiring diagrams, diagnostic trouble codes (DTCs).

Transmission Manual:

Clutch, gearbox, shift mechanism, linkages, gear oil specifications.

Transmission Automatic:

Transmission assembly, valve body, torque converter, planetary gears, automatic transmission fluid (ATF) specifications and procedures, electronic control.

Drivetrain:

Front-wheel drive (FWD) system, drive shafts, CV joints, differential.

Suspension:

Front suspension (struts, control arms, ball joints, anti-roll bar), rear suspension (multi-link independent suspension), shock absorbers, springs, bushings.

Steering:

Power steering system (hydraulic or electric), steering rack, tie rods, steering column, alignment specifications.

Brakes:

Front and rear brake systems, disc brakes, brake calipers, pads, rotors, brake fluid specifications, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control) system.

Electrical System:

Battery, charging system, lighting (headlights, taillights, interior), fuses, relays, power windows, locks, mirrors, wipers, horn.

Climate Control:

HVAC (Heating, Ventilation, and Air Conditioning) system, refrigerant type (R134a), compressor, condenser, evaporator, cabin air filter replacement.

Body And Chassis:

Body panel removal and installation, door mechanisms, hood, trunk lid, bumpers, chassis structure, corrosion protection.

Interior:

Seat removal, dashboard disassembly, trim panel replacement, airbag system safety precautions.

Safety Systems:

Airbag system (SRS - Supplemental Restraint System), seat belt pre-tensioners, passive safety features, diagnostic procedures for safety systems.

Maintenance Procedures:

Scheduled maintenance (oil changes, filter replacements, spark plugs, coolant flushes), brake service, tire rotation, battery testing.

Troubleshooting Guides:

Step-by-step diagnostic procedures for common and uncommon faults, symptom-based troubleshooting.

Repair Procedures:

Detailed instructions for component replacement, overhaul, and repair for all major systems.

Diagnostic Procedures:

On-board diagnostics (OBD-II), scan tool usage, interpreting diagnostic trouble codes (DTCs), live data analysis.

Torque Specifications:

Precise torque values for all critical fasteners (engine, transmission, suspension, brakes, body).

Wiring Diagrams:

Comprehensive electrical wiring schematics for all vehicle circuits.

Technical Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution, suitable for printing detailed diagrams and text.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Searchability:

Likely text-searchable PDF for quick information retrieval.

⚙️ Engine Specifications

Engine Code And Description:

Commonly available with the MZR series engines: 2.5L L5-VE (inline-4, naturally aspirated) and in some markets, the 3.7L MZI-VE (V6, naturally aspirated).

Horsepower 2.5L:

Approximately 167-170 hp @ 6000 rpm (depending on market and specific tune).

Torque 2.5L:

Approximately 167-170 lb-ft @ 4000-4500 rpm.

Horsepower 3.7L V6:

Approximately 273 hp @ 6200 rpm.

Torque 3.7L V6:

Approximately 270 lb-ft @ 4000 rpm.

Fuel Delivery:

Electronic Fuel Injection (EFI), multi-point injection.

Fuel Type:

Unleaded gasoline, 87 octane (or higher recommended for optimal performance).

ECU:

Engine Control Unit (ECU) with integrated diagnostics.

🔧 Transmission

Type 2.5L:

6-speed manual transmission.

Type 2.5L:

5-speed automatic transmission with sequential shift mode.

Type 3.7L V6:

6-speed automatic transmission.

Transmission Fluid 2.5L At:

Mazda ATF JWS3309 (or equivalent).

Transmission Fluid 3.7L At:

Mazda ATF FZ (or equivalent).

Transmission Fluid Manual:

GL-4 SAE 75W-90 gear oil.

📐 Dimensions

Length:

Approximately 191.7 inches (4869 mm).

Width:

Approximately 72.4 inches (1839 mm).

Height:

Approximately 57.5 inches (1461 mm).

Wheelbase:

Approximately 107.9 inches (2741 mm).

Trunk Capacity:

Approximately 15.2 cubic feet (0.43 cubic meters).

Curb Weight 2.5L:

Approximately 3200-3400 lbs (1451-1542 kg).

Curb Weight 3.7L V6:

Approximately 3500-3700 lbs (1588-1678 kg).

🛡️ Safety Features

NHTSA Overall Rating:

Generally received good ratings, often 4 or 5 stars in various categories (e.g., front and side crash tests) from NHTSA in the US.

IIHS Ratings:

Often earned 'Top Safety Pick' designations from the IIHS (Insurance Institute for Highway Safety).

Active Safety:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Traction Control System (TCS), Dynamic Stability Control (DSC).

Passive Safety:

Front airbags (driver and passenger), front side-impact airbags, front and rear side-curtain airbags, active front head restraints, pretensioner seatbelts.

💡 Technology Features

Infotainment System:

Available with Mazda's infotainment system featuring a central display screen, CD player, AM/FM radio, and optionally MP3 capability, auxiliary input, and Bluetooth connectivity. Higher trims may have navigation.

Driver Assistance Features:

Available features include a rearview camera, blind-spot monitoring (BSM), and potentially adaptive front-lighting system (AFS) depending on trim level and optional packages.

Connectivity Options:

USB ports, auxiliary audio input jack, Bluetooth hands-free phone and audio streaming. Some models may offer satellite radio.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first, or using the vehicle's oil life monitoring system.

Air Filter Replacement:

Recommended every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.

Cabin Air Filter:

Recommended every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually.

Spark Plug Replacement:

Iridium-tipped spark plugs typically have a longer service life, often around 75,000 - 100,000 miles (120,000 - 160,000 km).

Engine Oil Type:

0W-20 synthetic engine oil is typically recommended for the 2.5L engine. Check owner's manual for specific viscosity grade and API service classification.

Coolant Type:

Mazda Super Long Life Coolant (SLLC), or an equivalent ethylene glycol-based coolant with long-life additives, typically a pink or orange color.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Common Problem 1:

Oil consumption in higher mileage 2.5L engines, potentially related to piston ring wear or PCV system issues. The manual will detail checks and potential fixes.

Common Problem 2:

Corrosion on the rear subframe and suspension components, especially in regions with road salt. Manual provides inspection points and repair procedures.

Common Problem 3:

Check engine lights related to evaporative emissions system (EVAP) faults, often due to a faulty purge valve or gas cap. Manual includes diagnostic steps.

Common Problem 4:

Infotainment system glitches or screen issues in some models. Manual covers basic system resets and potential component troubleshooting.

Common Problem 5:

Automatic transmission shift quality issues or hesitation, particularly in older transmissions. Manual provides diagnostic procedures and fluid service recommendations.

📚 Vehicle History

Mazda Philosophy:

Mazda is known for its 'Zoom-Zoom' marketing and a focus on driving enjoyment and innovative engineering, often offering alternatives to mainstream brands with a sportier edge.

Generation Gh:

The GH generation represented a significant redesign from the previous GG generation, featuring a more aerodynamic and flowing design, improved interior quality, and enhanced driving dynamics. It was available as a sedan and a hatchback (Sport).

Manufacturing Locations:

Primarily manufactured in Hofu, Yamaguchi, Japan. Some models may have been assembled in other global locations.

🏆 Awards & Recognition

IIHS Award:

The Mazda6 GH generation frequently received the IIHS 'Top Safety Pick' award, highlighting its strong performance in crash testing.

Motor Trend Award Connection:

While the 2009-2013 models were not specifically awarded 'Car of the Year,' the Mazda6 lineage has historically been praised by automotive publications for its driving dynamics and value.

Consumer Reports Ratings:

Consumer Reports often rated the Mazda6 favorably for its predicted reliability and driving satisfaction, although specific model years can have variations.