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Aprilia SXV RXV 450 550 2008 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Year: 2008 Engine Variants Covered: 450cc, 550cc Trim Levels Covered: All Trims Codes Chassis Code: SXV/RXV (Specific chassis codes may vary...
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Aprilia SXV RXV 450 550 2008 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV
Year:
2008
Engine Variants Covered:
450cc, 550cc
Trim Levels Covered:
All Trims
Codes
Chassis Code:
SXV/RXV (Specific chassis codes may vary by sub-model and region)
Engine Code Prefix:
V990 (Note: While the engine is derived from Aprilia's V-twin family, specific codes for the 450/550 single-cylinder versions are distinct and often internal to Aprilia's documentation)
👋 Introduction
Market Position
Segment:
High-performance supermoto/motocross hybrid
Target Audience:
Enthusiasts and owners seeking in-depth knowledge for maintenance and repair
Competitive Analysis
Competitors 2008:
KTM 690 SMC, Husqvarna SM630/SM510R, Ducati Hypermotard 796
Key Features
Aprilia Philosophy:
Focus on racing heritage and performance-oriented design
Sxv Rxv Niche:
Bridging the gap between road-legal supermotos and dedicated off-road machines
Manual Value Proposition:
Empowers owners to maintain and repair their unique, high-performance Italian motorcycles
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service, maintenance, and troubleshooting
Specific Regions:
Global (Assuming standard Aprilia documentation practices)
Page Count
Estimated Page Count:
Likely 300-500+ pages (typical for a workshop manual of this scope)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English (Presumed, common for international sales)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Top-end (cylinder head, valves, camshafts), bottom-end (crankshaft, connecting rods, pistons), lubrication system, cooling system
Fuel System:
Fuel injection system (components, sensors, actuators), fuel pump, fuel filter, fuel tank, throttle body
Ignition System:
ECU (Engine Control Unit), ignition coils, spark plugs, wiring diagrams
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), mufflers
Transmission:
Clutch system (operation, adjustment, replacement), gearbox (internal components, lubrication, maintenance)
Chassis And Suspension:
Front forks (internal components, adjustments, seals), rear shock absorber, linkage systems, swingarm, bearings
Brakes:
Hydraulic system (master cylinders, calipers, lines), brake pads, brake discs, bleeding procedures, ABS (if equipped)
Wheels And Tires:
Wheel bearings, spoke tensioning (if applicable), tire fitment and pressure
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), wiring diagrams, fuses, relays
Bodywork:
Fairings, seat, fuel tank cover, fenders, mounting hardware
Diagnostics:
Troubleshooting guides for common issues, diagnostic trouble codes (DTCs), diagnostic tool usage (if applicable)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug inspection/replacement, air filter cleaning/replacement, brake fluid changes
Component Removal Installation:
Engine teardown and reassembly, suspension component replacement, brake caliper servicing, electrical component replacement
Troubleshooting And Repair:
Step-by-step guides for diagnosing and fixing common faults and malfunctions across all systems
Technical Specifications:
Detailed torque specifications, clearances, fluid capacities, and component measurements
Technical Depth
Depth:
Complete workshop-level detail, suitable for professional mechanics and experienced DIY enthusiasts
Diagnostic Focus:
Includes advanced diagnostic procedures and troubleshooting trees
Rebuild Capability:
Covers full engine and gearbox rebuilds with detailed diagrams and procedures
📊 Manual Specifications
File Format
Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if professionally scanned and OCR'd
Print Quality
Quality:
High-resolution scans suitable for printing
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type 450:
Single-cylinder, four-stroke, DOHC, 4 valves
Type 550:
Single-cylinder, four-stroke, DOHC, 4 valves
Displacement 450:
449.9 cc
Displacement 550:
549.4 cc
Performance
Bore X Stroke 450:
92.0 mm x 81.2 mm
Bore X Stroke 550:
95.0 mm x 76.3 mm
Compression Ratio 450:
Approx. 12.5:1
Compression Ratio 550:
Approx. 11.8:1
Power Output 450 Approx:
60+ HP (at crank)
Power Output 550 Approx:
65+ HP (at crank)
Fuel System
Type:
Electronic Fuel Injection (EFI)
Throttle Body Size:
Likely 41-45mm
Fuel Type:
Unleaded gasoline, premium octane recommended
Cooling System
Type:
Liquid-cooled
Coolant Type:
Ethylene glycol-based coolant (e.g., Motul Motocool Expert or equivalent)
Lubrication System
Type:
Wet sump with oil cooler
Oil Type Specification:
SAE 10W-50 or 15W-50, JASO MA/MA2 certified synthetic motorcycle oil (e.g., Motul 7100 10W-50)
Oil Capacity Approx:
1.7 - 2.0 liters (including filter)
🔧 Transmission
Standard
Type:
6-speed manual sequential gearbox
Optional
Features:
N/A (Standard configuration)
Features
Clutch Type:
Wet multi-plate, hydraulically operated
Transmission Oil Type:
API GL-4 or GL-5 SAE 75W-90 synthetic gear oil (check manual for specific Aprilia recommendation)
Final Drive:
Chain drive
Chain Type:
520 or 525 O-ring/X-ring chain
📐 Dimensions
Exterior
Overall Length:
Varies by model, typically around 2200-2300 mm
Overall Width:
Varies by model, typically around 800-900 mm
Seat Height:
Approx. 900-920 mm
Weights
Dry Weight Approx 450:
130-135 kg
Dry Weight Approx 550:
135-140 kg
Fuel Tank Capacity:
Approx. 7.5 - 9.0 liters
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle classification)
Active Features
Braking System:
Dual hydraulic disc front brakes, single hydraulic disc rear brake
ABS Availability:
Generally Not Available on this model year
Passive Features
Lighting:
Halogen headlight, LED taillight, front and rear turn signals
Frame Construction:
Chromoly steel trellis frame
💡 Technology Features
Infotainment
Display:
Digital LCD instrument cluster (speedometer, tachometer, odometer, trip meters, basic warning lights)
Driver Assistance
Features:
Limited to basic vehicle functions; no advanced electronic rider aids like traction control or riding modes.
Connectivity
Features:
None (Not applicable to this model/era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually (refer to manual for exact intervals based on usage)
Spark Plug Inspection:
Every 6,000-8,000 km
Air Filter Cleaning:
Every 2,000-3,000 km (more frequently in dusty conditions)
Valve Clearance Check:
Every 10,000-12,000 km (critical for these performance engines)
Fluid Specifications
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for precise Aprilia specification)
Coolant Capacity Approx:
1.2 - 1.5 liters
Known Issues
Engine Temperatures:
High-performance engines can run hot; proper cooling system maintenance is crucial.
Fuel Injection Calibration:
May require occasional ECU recalibration or adjustments for optimal performance.
Vibration And Wear:
Single-cylinder engines can induce higher vibration; regular checks for loose fasteners and wear on components are important.
Electrical Connections:
As with many European motorcycles of this era, ensuring all electrical connections are clean and secure is vital to prevent intermittent issues.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Renowned for racing success in MotoGP, Superbike, and Motocross series, translating technology to production bikes
Model Evolution
Sxv Rxv Introduction:
Launched in the mid-2000s, the SXV/RXV range represented Aprilia's aggressive entry into the supermoto segment, emphasizing performance and handling
2008 Updates:
2008 models typically received refinements based on previous years' feedback, potentially including ECU remapping, suspension tuning, and minor aesthetic changes. Specific details would be in the workshop manual.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
While the SXV/RXV range itself might not have specific widely publicized 'awards' in the car sense, it garnered significant acclaim within the motorcycle press for its aggressive styling, performance, and handling prowess in the supermoto segment.
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