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Buell Blast P3 2008 Workshop Service Manual for Repair

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The 2008 Buell Blast P3 represents a distinctive entry into the sportbike category, born from the innovative spirit of the Buell Motorcycle Company. Known for its performance-oriented design and American...
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Buell Blast P3 2008 Workshop Service Manual for Repair
The 2008 Buell Blast P3 represents a distinctive entry into the sportbike category, born from the innovative spirit of the Buell Motorcycle Company. Known for its performance-oriented design and American sportbike identity, Buell motorcycles often garnered attention for their unique handling. The Blast model, introduced as an entry-level option, aimed to attract a younger demographic with its affordability and spirited performance, powered by an air-cooled, 45-degree V-twin engine displacing 492 cc and producing approximately 34 horsepower. Its robust construction, featuring a steel backbone frame with an integral oil tank, and a reliable 5-speed transmission driven by a carbon-reinforced belt, underscored Buell's commitment to engineering quality and a distinctive riding experience. This comprehensive workshop service and repair manual, presented in English and comprising 453 pages, is meticulously designed to guide owners, DIY enthusiasts, and independent mechanics through the maintenance and repair of the 2008 Buell Blast P3. It covers a wide array of critical systems, including detailed procedures for engine disassembly and assembly, transmission and drivetrain service, chassis, suspension, and brake system overhauls, as well as electrical system diagnostics and bodywork. The manual provides step-by-step instructions, essential technical specifications, adjustment procedures, and troubleshooting guidance for common issues, all supported by abundant pictorial diagrams and photographs to ensure clarity and accuracy in every task.
🏷️ Basic Information
Identification
Make:
Buell
Model:
Blast P3
Year:
2008
Generation
Generation:
First Generation (XB Platform)
Codes
Chassis Code:
XB-series
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent motorcycle mechanics, and Buell owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Value Proposition:
Provides exhaustive, manufacturer-level repair information for a specific model, offering significant cost savings compared to dealership service.
Key Features
Accessibility:
Instant digital download, accessible on multiple operating systems (Windows, Mac, Linux) with Adobe Reader.
📋 Manual Details
Coverage Areas
Primary Coverage:
Buell Blast P3 2008
Additional Coverage:
Implied coverage for any model year variations or closely related Buell Blast models sharing significant componentry within the first generation platform.
Page Count
Total Pages:
453
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, inspection, adjustment, lubrication, cooling system, fuel system, ignition system, starting system, exhaust system.
Transmission Drivetrain:
Clutch operation, gearbox disassembly and assembly, final drive maintenance, belt drive system service.
Chassis Suspension Brakes:
Frame inspection, front fork (suspension) service, rear shock absorber service, brake system overhaul (front and rear), wheel and tire service, steering system maintenance.
Electrical System:
Wiring diagrams, battery service, lighting system, starter motor, charging system (alternator/stator), ignition system components, instrument cluster, basic electrical troubleshooting.
Bodywork And Trim:
Body panel removal and installation, seat service, fuel tank mounting and removal, minor bodywork repair considerations.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, chain/belt adjustment, brake pad inspection/replacement, general inspection procedures.
Troubleshooting:
Diagnostic procedures for common performance issues, starting problems, electrical faults, braking system issues, and suspension irregularities.
Repair And Rebuild:
Detailed step-by-step instructions for disassembly, component cleaning, inspection, repair, and reassembly of all major vehicle systems.
Adjustments:
Carburetor adjustment, ignition timing checks, clutch and throttle cable adjustments, suspension settings, brake lever free play adjustment.
Technical Depth
Depth:
Comprehensive, from basic rider maintenance to detailed engine and transmission rebuilds. Includes specifications and tolerances for precision work.
Special Tools:
References and illustrations for specialized Buell service tools required for specific procedures.
Pictorial Guidance:
Abundant with pictorial diagrams, exploded views, and photographs to illustrate procedures and component identification.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF suitable for printing.
Searchability:
Likely searchable by keywords due to PDF format, enhancing ease of navigation.
Print Quality
Printability:
Fully printable on demand.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, 45-degree V-twin, Pushrod actuated OHV
Displacement:
492 cc (30.0 cu. in.)
Bore X Stroke:
73.6 mm x 57.2 mm (2.90 in x 2.25 in)
Compression Ratio:
9.0:1
Performance
Horsepower:
Approx. 34 hp (25 kW) @ 6,000 rpm
Torque:
Approx. 31 lb-ft (42 Nm) @ 5,000 rpm
Fuel System
Fuel Delivery:
Keihin 39mm CV carburetor
Fuel Type:
Unleaded gasoline, 87 octane (91 RON) minimum
Lubrication
Oil Type:
Refer to manual for specific SAE viscosity and API service classification (e.g., Harley-Davidson SAE 20W-50 or equivalent motorcycle-specific oil)
Oil Capacity:
Refer to manual for exact capacity, typically around 2.5-3 quarts (2.4-2.8 liters) including filter.
🔧 Transmission
Standard
Type:
5-speed constant mesh
Optional
Optional Transmission:
N/A (5-speed is standard)
Features
Drive Type:
Carbon reinforced belt drive, final drive ratio specific to model.
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Length:
Approx. 2,100 mm (82.7 in)
Width:
Approx. 780 mm (30.7 in)
Height:
Approx. 1,100 mm (43.3 in) (seat height varies)
Weights
Dry Weight:
Approx. 148 kg (326 lbs)
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR
Fuel Capacity:
13.2 L (3.5 US gal)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle safety ratings are not standardized in the same way as automobiles.)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Specific caliper and rotor sizes detailed in manual.
Lighting:
Halogen headlight, LED taillight, turn signals.
Passive Features
Frame Construction:
Steel backbone frame, integral oil tank.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, odometer, trip meter, high-beam indicator, neutral indicator. No advanced infotainment systems.
Driver Assistance
Rider Aids:
No electronic rider aids such as ABS or traction control are standard on this model.
Connectivity
Connectivity Features:
N/A (No connectivity features are present on this model.)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically every 3,000-5,000 miles (5,000-8,000 km) or annually.
Belt Tension Check:
Regular checks recommended as per manual, crucial for belt drive longevity.
Spark Plug Replacement:
Refer to manual, typically around 10,000-15,000 miles (16,000-24,000 km).
Fluid Specifications
Brake Fluid:
DOT 4 recommended for hydraulic brake systems. Check manual for specific type.
Belt Drive Lube:
Specific belt dressing or lubricant may be recommended by Buell, refer to manual.
Known Issues
Electrical Connectors:
Some owners report potential issues with electrical connector integrity over time due to vibration and environmental exposure; manual will guide inspection and cleaning.
Carburetor Tuning:
The CV carburetor can require periodic adjustments for optimal performance, especially with altitude or atmospheric changes. Manual provides tuning procedures.
Belt Tension:
Improper belt tension (too tight or too loose) can lead to premature wear or belt failure. Manual details correct tensioning.
📚 Vehicle History
Brand Heritage
Brand Origin:
Buell Motorcycle Company, founded by former Harley-Davidson engineer Erik Buell, known for sportbike innovations and performance.
Model Evolution
Buell Blast Introduction:
Introduced in 2000 as an entry-level sportbike, aiming for a younger demographic and affordability. The P3 designation typically refers to a specific trim or package.
Production
Production Period:
Buell ceased operations in 2011. The Blast model was produced from 2000 to 2009.
Manufacturing Location:
East Troy, Wisconsin, USA
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards for the 2008 Buell Blast P3 are not widely documented, Buell motorcycles as a brand were recognized for their engineering and performance-oriented design, often earning praise in motorcycle enthusiast publications for their unique handling characteristics and American sportbike identity.
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