Chevrolet Chevy Malibu Complete Workshop Service Repair Manual 2008

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🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2008 Codes Chassis Code: GM Epsilon 👋 Introduction Market Position Segment: Mid-size Sedan Positioning: Practical, comfortable, and reliable family sedan Competitive...

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Distributeur:

UGS: 583893

Mots clés: 2008 Car Cars Chevrolet Chevy Malibu Malibu

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Malibu

Year:

Codes

Chassis Code:

GM Epsilon

👋 Introduction

Market Position

Segment:

Mid-size Sedan

Positioning:

Practical, comfortable, and reliable family sedan

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima

Key Features

Design Philosophy:

Global Epsilon platform, European styling influences.

Platform:

GM Epsilon (shared with Opel Vectra, Saab 9-3).

📋 Manual Details

Coverage Areas

Primary Focus:

Workshop Service and Repair

Vehicle Variants Covered:

All 2008 Chevrolet Malibu Trim Levels

Page Count

Estimated Pages:

2000+

Manual Type

Type:

Comprehensive Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

2.4L Ecotec L4, 3.5L V6 LX9, 3.6L V6 LLT (as applicable)

Transmission:

4-Speed Automatic (4T45-E, 4T65-E)

Brakes:

Front/Rear Disc, ABS, Traction Control

Suspension:

Front MacPherson Strut, Rear Multi-link

Steering:

Electric Power Steering (EPS) / Hydraulic Power Steering (HPS)

Electrical:

Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instrumentation, Audio

HVAC:

Manual and Automatic Climate Control Systems

Body:

Exterior Panels, Doors, Interior Trim, Glass

Safety Systems:

Airbags, Seatbelts, Child Seat Anchors (LATCH)

Procedures Included

Maintenance:

Oil Changes, Filter Replacements, Fluid Checks, Belt Inspections

Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-based Diagnosis

Repair:

Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement

Component Removal Installation:

Alternator, Starter, Fuel Pump, Radiator, AC Compressor

Wiring Diagrams:

Complete Electrical Schematics for all Systems

Technical Depth

Depth:

Complete Workshop Level - from basic maintenance to advanced diagnostics and component rebuilds.

📊 Manual Specifications

File Format

Type:

Searchability:

Searchable Text Content

Printability:

Printable Pages

Print Quality

Resolution:

High-Resolution for Clarity of Diagrams and Text

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Code:

Engine 1 Displacement:

2.4L (2384cc)

Engine 1 Configuration:

Inline-4 (DOHC, 16-valve)

Engine 1 Horsepower:

173 hp @ 6200 rpm

Engine 1 Torque:

163 lb-ft @ 4500 rpm

Optional Engine

Engine 2 Code:

Engine 2 Displacement:

3.5L (3500cc)

Engine 2 Configuration:

V6 (OHV, 12-valve)

Engine 2 Horsepower:

214 hp @ 5800 rpm

Engine 2 Torque:

221 lb-ft @ 4000 rpm

Optional Engine 2

Engine 3 Code:

Engine 3 Displacement:

3.6L (3564cc)

Engine 3 Configuration:

V6 (DOHC, 24-valve, Direct Injection)

Engine 3 Horsepower:

252 hp @ 6300 rpm

Engine 3 Torque:

251 lb-ft @ 3200 rpm

Fuel System

Fuel Delivery:

Sequential Multi-port Fuel Injection (MPI) or Direct Injection (DI) for LLT

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Engine Features

Timing Drive:

Chain Driven (LE9, LLT), Belt Driven (LX9)

Variable Valve Timing:

Yes (Dual VVT for LE9, VVT for LLT)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic

Transmission Model:

4T45-E (with 2.4L L4)

Optional

Transmission Model 2:

4T65-E (with 3.5L V6 and 3.6L V6)

Features

Gear Selection:

Driver Shift Control (P, R, N, OD, D3, 2)

Fluid Specifications

Fluid Type:

Dexron-VI Automatic Transmission Fluid (ATF)

📐 Dimensions

Exterior

Length:

190.3 inches

Width:

70.3 inches

Height:

58.7 inches

Wheelbase:

110.5 inches

Front Track:

61.6 inches

Rear Track:

61.6 inches

Interior

Front Headroom:

39.5 inches

Rear Headroom:

37.4 inches

Front Legroom:

42.2 inches

Rear Legroom:

37.5 inches

Cargo

Trunk Volume:

15.1 cubic feet

Weights

Curb Weight Min:

3335 lbs (2.4L)

Curb Weight Max:

3550 lbs (3.6L)

Gross Vehicle Weight Rating Gvwr:

Approx. 4500-4700 lbs (depending on engine)

🛡️ Safety Features

Ratings

NHTSA Front Driver:

5 Stars

NHTSA Front Passenger:

5 Stars

NHTSA Side Driver:

5 Stars

NHTSA Side Rear Passenger:

5 Stars

NHTSA Rollover:

4 Stars

IIHS Front Crash Rating:

IIHS Side Crash Rating:

Active Features

Standard

Traction Control:

Standard

Electronic Stability Control:

Available on some trims

Passive Features

Airbags Front:

Standard Dual Frontal

Airbags Side:

Optional/Standard Side-Impact Curtain

Seatbelts:

3-point front and rear with pretensioners

Child Seat Anchors:

LATCH System

💡 Technology Features

Infotainment

Audio System:

AM/FM Stereo with CD Player, MP3 Playback, Auxiliary Input (Standard)

Premium Audio:

Available Bose Premium Audio System

Navigation:

Optional Factory Navigation System

Driver Assistance

Cruise Control:

Standard

Parking Assist:

Optional Rear Parking Assist Sensors

Connectivity

Bluetooth:

Optional Bluetooth Connectivity

Remote Start:

Optional Remote Vehicle Starter

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months (or based on oil life monitoring system)

Tire Rotation:

Every 7,500 miles

Engine Air Filter:

Inspect every 22,500 miles, replace as needed

Cabin Air Filter:

Replace every 22,500 miles

Spark Plugs:

Replace at 100,000 miles (for platinum/iridium plugs)

Transmission Fluid:

Inspect regularly, change based on driving conditions or at approx. 100,000 miles

Coolant Flush:

First change at 150,000 miles, then every 50,000 miles thereafter

Fluid Specifications

Engine Oil Spec:

SAE 5W-30 Full Synthetic (GM dexos1™ Gen 2 recommended, but not specified for 2008)

Engine Oil Capacity 2.4L:

4.5 US quarts (4.3 L)

Engine Oil Capacity 3.5L V6:

4.5 US quarts (4.3 L)

Engine Oil Capacity 3.6L V6:

5.5 US quarts (5.2 L)

Coolant Type:

GM P/N 12346140 (Orange) or equivalent, Ethylene Glycol Based

Known Issues

Engine Issues:

Oil leaks from valve cover gasket, timing chain stretch (3.6L LLT), intake manifold gasket leaks (3.5L LX9).

Transmission Issues:

Erratic shifting, torque converter shudder (4T65-E).

Suspension Issues:

Premature wear of control arm bushings and ball joints.

Electrical Issues:

Power window motor failures, HVAC blower motor resistor failure.

Recall Information:

Check for relevant recalls for the specific VIN.

📚 Vehicle History

Brand Heritage

Manufacturer:

Chevrolet, a division of General Motors (GM).

Model Evolution

Generation:

Fifth Generation (2004-2012)

Platform Introduction:

Epsilon platform introduced globally for this generation, replacing previous models.

Design Changes 2008:

Minor updates including revised grille and minor interior trim refinements compared to 2007.

Production

Production Start Year:

1964 (Original Malibu nameplate)

Production Location 2008:

Kansas City, Kansas, USA; Oshawa, Ontario, Canada

🏆 Awards & Recognition

Recognitions

Safety Awards:

Recipient of numerous NHTSA and IIHS safety awards for this generation.

Ratings

Consumer Reports Reliability:

Mixed to Average reliability ratings historically for this model year, dependent on specific powertrain.