Harley Davidson XL883L Sportster 2008 Repair Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: XL883L Sportster Year: 2008 Codes Platform Code: XL (Sportster) Engine Code: XL883L (Indicates 883cc, L for Low) 👋 Introduction Market Position Segment: Cruiser...

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Taper: Motorcycle

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UGS: 416242

Mots clés: 2008 Harley Davidson Misc Motorcycle Motorcycles XL883L Sportster

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

XL883L Sportster

Year:

Codes

Platform Code:

XL (Sportster)

Engine Code:

XL883L (Indicates 883cc, L for Low)

👋 Introduction

Market Position

Segment:

Cruiser / Entry-level Harley-Davidson

Target Audience:

Owners seeking to perform maintenance, repairs, or modifications on their XL883L.

Competitive Analysis

Competitors 2008:

Indian Chief, Triumph Bonneville, Honda Shadow series, Yamaha V-Star series.

Key Features

Vehicle Philosophy:

Accessible entry point into Harley-Davidson ownership, focusing on classic styling and manageable performance.

Manual Value Proposition:

Empowers owners to maintain and repair their motorcycle confidently, saving on labor costs and ensuring optimal performance.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive service, maintenance, and troubleshooting for the 2008 Harley-Davidson XL883L Sportster.

Page Count

Estimated Pages:

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Evolution V-Twin engine disassembly, assembly, tuning, troubleshooting.

Transmission:

5-speed transmission, clutch, and drive train servicing and repair.

Electrical:

Ignition system, charging system, lighting, starter, instrumentation, wiring diagrams.

Chassis:

Frame, suspension (forks, shocks), steering, wheels, tires, brakes (front and rear).

Fuel System:

Carburetor servicing (Keihin CV 34mm), fuel tank, fuel lines, fuel pump (if applicable to variant).

Exhaust System:

Exhaust pipes, mufflers, heat shields.

Bodywork:

Fenders, fuel tank, seat, handlebars, controls, trim.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, drive belt inspection and adjustment.

Troubleshooting:

Diagnostic charts for common problems, electrical system fault finding, engine performance issues.

Disassembly Assembly:

Complete step-by-step instructions for engine, transmission, and component overhaul.

Rebuilds:

Detailed procedures for rebuilding major components like the engine and transmission.

Adjustments:

Carburetor tuning, clutch and brake lever adjustments, suspension settings.

Technical Depth

Depth Level:

Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.

Diagnostic Charts:

Included, providing systematic approaches to identifying and resolving issues.

Torque Specifications:

Extensive list of torque values for all critical fasteners.

Special Tools:

Identification and usage instructions for required Harley-Davidson special tools.

📊 Manual Specifications

File Format

Format Details:

Searchable PDF, allowing for quick access to information via keywords.

Print Quality

Quality:

High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.

Binding Type

Binding:

N/A (Digital PDF Download)

Paper Type

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Evolution V-Twin

Displacement:

883cc (53.9 cubic inches)

Bore X Stroke:

3.000 in x 3.8125 in (76.2 mm x 96.8 mm)

Compression Ratio:

8.4:1

Performance

Horsepower Estimated:

53 HP @ 6000 RPM

Torque Estimated:

53.8 ft-lbs @ 3200 RPM

Fuel System

Carburetor:

Keihin CV (Constant Velocity) 34mm

Fuel Delivery:

Cable-actuated throttle, vacuum-operated accelerator pump.

Ignition

System:

Electronic ignition, single fire.

Lubrication

System:

Dry-sump with oil tank.

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Primary Drive:

Multi-plate clutch, chain drive to transmission.

Final Drive:

Belt drive

Features

Clutch Type:

Wet, multi-plate, cable operated.

Gear Ratios:

1st: 3.000, 2nd: 2.071, 3rd: 1.520, 4th: 1.170, 5th: 0.930

📐 Dimensions

Exterior

Length:

88.8 inches (2255 mm)

Width:

33.7 inches (856 mm)

Height:

44.5 inches (1130 mm)

Seat Height Laden:

26.3 inches (668 mm)

Ground Clearance:

4.9 inches (124 mm)

Weights

Dry Weight:

556 lbs (252 kg)

Gross Vehicle Weight Rating Gvwr:

960 lbs (435 kg)

Payload Capacity:

404 lbs (183 kg)

Fuel Capacity:

4.5 US gal (17.0 L)

Oil Capacity:

3.0 US qt (2.8 L)

Wheelbase:

60.0 inches (1524 mm)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle safety is assessed differently than automobiles; focus is on design and component integrity).

Active Features

Braking System Front:

Hydraulic disc, dual-piston caliper.

Braking System Rear:

Hydraulic disc, dual-piston caliper.

Suspension Front:

Telescopic forks, 39mm stanchions, 4.6 in (117 mm) travel.

Suspension Rear:

Coil-over shock absorbers, preload adjustable, 3.1 in (79 mm) travel.

Passive Features

Lighting:

Halogen headlamp, LED tail/brake light, amber incandescent front/rear turn signals.

Frame:

Mild steel, tubular, cradle frame.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer with odometer, tachometer (optional depending on specific trim), indicator lamps, fuel gauge integrated into tank dash.

Audio System:

N/A (Base model typically does not include an audio system, aftermarket options available).

Driver Assistance

Not standard on this model. Manual may cover troubleshooting if ABS was an optional dealer-installed accessory.

Connectivity

Bluetooth:

N/A (Not available on this model year).

Engine Management

Efi Availability:

This specific model (XL883L) for 2008 is carbureted. EFI was becoming more common on other Harley models and later Sportsters.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1600 km) or 6 months, whichever comes first (includes oil change, primary chain tensioner check).

Subsequent Oil Change:

Every 5,000 miles (8000 km) or 12 months.

Belt Tension Check:

Every 5,000 miles (8000 km).

Spark Plug Replacement:

Recommended every 10,000-15,000 miles (16,000-24,000 km), check condition at each service.

Brake Fluid Flush:

Every 2 years regardless of mileage.

Fluid Specifications

Engine Oil:

Harley-Davidson Genuine V-Twin Oil 20W50 (or equivalent API SG or higher specification).

Primary Chain Case Oil:

Harley-Davidson Genuine Primary Chain Case Lubricant (or Syn3 synthetic if compatible).

Transmission Oil:

Harley-Davidson Genuine Transmission Lubricant (or SAE 85W-140 gear oil).

Brake Fluid:

DOT 4 Hydraulic Brake Fluid.

Known Issues

Primary Chain Tensioner:

The early hydraulic tensioner can wear, leading to noise. Later models (post-2006) have improved designs, but inspection is crucial. The manual details inspection and replacement.

Carburetor Tuning:

CV carb may require fine-tuning for optimal performance and throttle response; manual provides guidance.

Carburetor Fuel Level:

Incorrect float bowl fuel level can affect performance; manual details adjustment procedure.

📚 Vehicle History

Brand Heritage

Brand Establishment:

Founded in 1903, Harley-Davidson is one of the oldest motorcycle manufacturers in the world.

Iconic Status:

Synonymous with American motorcycling culture, known for V-twin engines and distinctive styling.

Model Evolution

Sportster Lineage:

The Sportster line dates back to 1957, evolving from the 'K' model. It represents Harley-Davidson's more nimble and sporty offering.

Xl883L Introduction:

The 'L' designation signifies the 'Low' model, introduced to provide a more accessible riding position and seat height for a broader range of riders.

2008 Updates:

The 2008 model year saw refinements to the Sportster line, including potential updates to suspension, brakes, and minor styling elements, building on previous generations.

Production

Manufacturing Location:

United States (primarily York, Pennsylvania and Milwaukee, Wisconsin).

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Sportster line, including the 883L, has consistently been praised for its accessibility, classic styling, and customizable nature, making it a popular choice for new and experienced riders alike.

Ratings

Reliability Reputation:

Generally good reliability when properly maintained, with the Evolution engine being a proven workhorse. Common issues are well-documented and addressed in this manual.