Comprehensive Coverage:
All aspects of service, repair, diagnostics, maintenance, and troubleshooting
Model Variant Coverage:
All W164 ML-Class variants including ML350, ML500, and ML63 AMG, all trim levels, and all transmission types for 2008.
Estimated Page Count:
Detailed, likely over 1000 pages based on typical Mercedes-Benz workshop manuals
Manual Type:
Workshop Service Repair Manual
Manual Purpose:
Designed for professional technicians and DIY enthusiasts for effective vehicle maintenance and repair.
Format:
Downloadable Digital File (PDF)
File Format:
Portable Document Format (PDF)
Print Quality:
High resolution for clear text and detailed diagrams, suitable for printing
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Powertrain:
Engine (all variants), Fuel System, Exhaust System, Drivetrain (4MATIC AWD), Transmission (7G-TRONIC)
Chassis:
Suspension (including AIRMATIC), Steering, Brakes (including ABS/ESP), Wheels and Tires
Electrical:
Engine Control Unit (ECU), Body Control Module (BCM), Lighting, Instrumentation, Audio System, Navigation, Climate Control, Power Accessories, SRS (Airbag) System
Body And Interior:
Exterior Panels, Interior Trim, Seats, Doors, Glass, Convertible Top (if applicable), Bumpers, Chassis and Frame
Powertrain Management:
Engine management systems, ignition, fuel injection, emissions control, diagnostics
Climate Control:
Manual and automatic climate control systems, A/C compressor, heater core, evaporator, refrigerant handling
Safety Systems:
SRS (airbag) system operation, diagnostics, and component replacement procedures
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, lubrication, tire rotations, brake inspections
Repair Procedures:
Engine component replacement, transmission service, brake caliper/rotor replacement, suspension arm/strut replacement, electrical component diagnosis and replacement
Troubleshooting:
Diagnostic trouble codes (DTCs) and their causes, step-by-step diagnostic flowcharts, common fault identification
Special Procedures:
Component removal and installation, torque specifications, diagnostic tool usage (e.g., STAR Diagnosis), programming and coding of modules
Electrical Diagnostics:
Wiring diagrams, fuse locations, component testing, troubleshooting common electrical faults
Body Repair:
Panel replacement, collision repair guidelines, door and window mechanisms, glass replacement
Depth Of Information:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission overhauls
Diagnostic Tools:
Procedures for using diagnostic equipment (e.g., STAR Diagnosis system) to read and clear DTCs, perform actuations, and module coding
Wiring Diagrams:
Detailed electrical circuit diagrams for all systems, color-coded
Engine Options 2008:
ML350 (3.5L V6 M272), ML500 (5.0L V8 M113), ML63 AMG (6.2L V8 M156)
Ml500 Engine:
5.0L V8 (M113)
Ml63 Amg Engine:
6.2L V8 (M156)
Ml350 Horsepower:
Approx. 268 hp @ 6000 rpm
Ml350 Torque:
Approx. 258 lb-ft @ 2400-5000 rpm
Ml500 Horsepower:
Approx. 302 hp @ 5600 rpm
Ml500 Torque:
Approx. 339 lb-ft @ 2800-4000 rpm
Ml63 Amg Horsepower:
Approx. 507 hp @ 6800 rpm
Ml63 Amg Torque:
Approx. 479 lb-ft @ 5200 rpm
Fuel System Type:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Wheelbase:
Approx. 114.7 inches (2915 mm)
Length:
Approx. 188.2 inches (4781 mm)
Width:
Approx. 75.2 inches (1910 mm)
Height:
Approx. 70.5 inches (1790 mm)
Curb Weight Ml350:
Approx. 4,630 lbs (2100 kg)
Gross Vehicle Weight Rating Gvwr:
Varies by model, typically around 6,000-6,500 lbs
Towing Capacity:
Up to 5,000 lbs (with optional trailer hitch)
Cargo Volume Seats Up:
Approx. 29.4 cu ft (832 L)
Cargo Volume Seats Down:
Approx. 72.4 cu ft (2050 L)
NHTSA Front Crash Rating:
5-Star (for 2008 model year)
IIHS Top Safety Pick:
Yes (for 2008 model year)
Active Safety Features:
ABS, Traction Control (ASR), Electronic Stability Program (ESP), Brake Assist (BAS)
Passive Safety Features:
Front airbags, side airbags, curtain airbags, active head restraints
Seatbelts:
Three-point seatbelts with pre-tensioners and force limiters
Infotainment System:
COMAND APS (optional navigation, CD/DVD player, radio, auxiliary input)
Audio System Options:
Harman Kardon LOGIC 7 surround sound system (optional)
Driver Assistance Features:
Optional DISTRONIC (adaptive cruise control), Parktronic (parking sensors), rearview camera
Parking Assistance:
PARKTRONIC front and rear parking sensors
Connectivity Features:
Bluetooth connectivity (optional), Mercedes-Benz Tele Aid
Oil Change Interval:
Every 10,000 miles or 12 months, whichever comes first (using synthetic oil)
Transmission Service Interval:
Typically every 40,000-60,000 miles, check manual for specific ATF and filter replacement
Brake Fluid Change Interval:
Every 2 years (recommended, regardless of mileage)
Air Filter Replacement Interval:
Check every 20,000 miles, replace as needed or per manual
Spark Plug Replacement Interval:
M272 V6: Approx. 100,000 miles; M113 V8: Approx. 100,000 miles
Engine Oil Specification:
MB 229.5 (for gasoline engines)
Transmission Fluid Specification:
MB 236.14 (for 7G-TRONIC)
Coolant Specification:
MB 325.0 or MB 326.0 (Antifreeze/Coolant Concentrate)
Common W164 Issues:
Intake manifold flaps, oil cooler seals (M272 engine), camshaft position sensors, transmission solenoids, rust on tailgate, AIRMATIC suspension issues
Mercedes Benz Legacy:
Renowned for luxury, engineering, safety, and pioneering automotive technology.
W164 Generation Launch:
Introduced in 2005 as a successor to the W163 ML-Class, featuring significant improvements in design, technology, and performance.
W164 2008 Updates:
While the 2008 model is part of the mid-cycle, minor updates or package changes might have occurred. The core platform and powertrains were established.
Production Location:
Tuscaloosa, Alabama, USA
