Polaris 600 IQ LX 2008 Workshop Service Repair Manual

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The 2008 Polaris 600 IQ LX is a performance trail snowmobile built on the innovative Polaris IQ Chassis, renowned for its rider-forward ergonomics and superior handling. This model features a...

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Taper: Snowmobile

Distributeur:

UGS: 84341

Mots clés: 2008 600 IQ LX ATV Misc Polaris Powersports Snowmobile

Variantes de produits

Description

The 2008 Polaris 600 IQ LX is a performance trail snowmobile built on the innovative Polaris IQ Chassis, renowned for its rider-forward ergonomics and superior handling. This model features a potent Liberty 600 twin-cylinder, liquid-cooled engine, delivering approximately 115-120 horsepower, and is equipped with a Pro-Ride front suspension and Edge IFS rear suspension for an enhanced ride quality. Designed for enthusiasts seeking a blend of performance and comfort on the trails, the 600 IQ LX represents Polaris' commitment to engineering excellence and reliability in the powersports industry. This comprehensive Workshop Service Repair Manual provides detailed information for the maintenance, repair, and overhaul of your 2008 Polaris 600 IQ LX snowmobile. It covers all essential systems, including the engine, CVT transmission, chassis, electrical components, fuel system, and braking system, offering step-by-step instructions, diagnostic flowcharts, and technical specifications. This manual is an indispensable resource for owners, mechanics, and technicians, ensuring the longevity and optimal performance of your vehicle through accurate procedures and essential maintenance guidelines.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

600 IQ LX

Year:

Type:

Snowmobile

Codes

Chassis Code:

👋 Introduction

Market Position

Category:

Performance Trail Snowmobile

Competitive Analysis

Key Competitors Era:

Arctic Cat F8, Ski-Doo MXZ 600, Yamaha Phazer RTX

Key Features

Platform:

Polaris IQ Chassis known for its rider-forward ergonomics and handling.

Engine Type:

Liberty 600 twin-cylinder, liquid-cooled engine.

Suspension Design:

Pro-Ride front suspension and Edge IFS rear suspension for improved ride quality.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

Completeness:

Complete Official Full Factory Service Manual

Page Count

Estimated Pages:

Hundreds of pages

📖 Manual Coverage

Systems Covered

Engine:

Engine diagnosis, overhaul, lubrication, cooling, fuel, ignition, exhaust systems.

Transmission:

CVT (Continuously Variable Transmission) system inspection, maintenance, and repair.

Chassis:

Frame inspection, suspension (front and rear), steering system servicing.

Electrical:

Wiring diagrams, battery, lighting, ignition, starter, sensors, CDI unit, and related electrical components.

Fuel System:

Carburetor (Mikuni VM44) specifications, adjustment, cleaning, and fuel pump.

Braking System:

Hydraulic brake system maintenance, caliper, master cylinder, and brake fluid specifications.

Track And Skis:

Track inspection, tension adjustment, and ski alignment.

Bodywork:

Body panel removal, installation, and cosmetic component servicing.

Procedures Included

Maintenance:

Scheduled maintenance tasks, lubrication points, and inspection checklists.

Troubleshooting:

Diagnostic flowcharts for common performance issues and system malfunctions.

Repair:

Step-by-step repair instructions for all major vehicle components.

Overhaul:

Complete engine and transmission overhaul procedures.

Assembly Disassembly:

Detailed instructions for component disassembly and reassembly.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics, including wiring diagrams and component testing procedures.

Rebuild Instructions:

Comprehensive instructions for engine and transmission rebuilds with torque specifications.

Specifications:

Detailed technical specifications, tolerances, and clearances for all components.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval.

Print Quality

Printable:

Printable in its entirety.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Polaris Liberty

Engine Type:

2-stroke, parallel twin

Displacement:

599 cc (36.6 cu in)

Bore X Stroke:

73.2 mm x 72.2 mm (2.88 in x 2.84 in)

Cooling System:

Liquid-cooled

Reed Valves:

Performance

Horsepower Estimated:

Approximately 115-120 hp

Ignition System:

CDI (Capacitor Discharge Ignition)

Fuel System

Carburetor Type:

Twin Mikuni VM44

Fuel Type:

Unleaded gasoline (minimum 87 octane)

Oil Injection:

Yes (Auto-Lube)

Fuel Pump:

Mechanical

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission)

Clutch Primary:

P85 Drive Clutch

Clutch Secondary:

Team LWT Driven Clutch

Features

Gear Reduction:

Chain-driven, single ratio

Belt Engagement Rpm:

Refer to manual for specific RPM settings

📐 Dimensions

Exterior

Length:

Approx. 116 inches (294.6 cm)

Width:

Approx. 47 inches (119.4 cm)

Height:

Approx. 47 inches (119.4 cm)

Weights

Dry Weight:

Approx. 465 lbs (211 kg)

Fuel Capacity:

9.5 US gallons (36 L)

Oil Capacity:

3.7 US quarts (3.5 L) (Auto-Lube Reservoir)

Coolant Capacity:

Refer to manual (approx. 2.5 L)

🛡️ Safety Features

Ratings

Crash Safety Design:

N/A (Snowmobiles are not rated by traditional automotive safety bodies)

Active Features

Braking System:

Hydraulic disc brake

Throttle Safety:

Thumb throttle with safety interlock feature.

Passive Features

Lighting:

Halogen headlights, taillight, brake light.

Windscreen:

High-profile windscreen for rider protection.

Seat Design:

Comfortable, secure seating for rider and passenger (LX designation usually indicates a 2-up seat).

💡 Technology Features

Infotainment

Instrument Panel:

Digital/analog gauge cluster displaying speed, RPM, fuel level, coolant temperature, and diagnostic indicators.

Driver Assistance

Reverse:

Mechanical reverse gear (often via a lever).

Connectivity

Accessories:

Provisions for accessory mounting (e.g., heated grips, luggage).

🔧 Maintenance

Service Intervals

Initial Break In:

Refer to manual; typically involves careful operation for the first 500 miles (800 km).

Oil Change:

Refer to manual; typically every 100-150 hours or annually.

Spark Plug Replacement:

Refer to manual; typically every 1,000-2,000 miles or annually.

Track Tension Check:

Check every 20-30 hours or as needed.

Fluid Specifications

Engine Oil Type:

Polaris 2-stroke synthetic oil (or equivalent meeting API-TC and JASO FD specifications).

Clutch Grease:

High-temperature, synthetic grease (refer to manual for specific type).

Brake Fluid:

DOT 4 hydraulic brake fluid.

Coolant:

Ethylene glycol-based antifreeze with corrosion inhibitors (Polaris recommended or equivalent).

Known Issues

Track Wear:

Some models from this era could experience accelerated track wear if not properly maintained or if ridden aggressively on abrasive surfaces.

Clutch Belt Maintenance:

Regular inspection and replacement of the drive belt is crucial for performance and to prevent damage.

Carburator Adjustment:

Carburetors can require periodic adjustment due to altitude or fuel variations; manual provides detailed procedures.

📚 Vehicle History

Brand Heritage

Manufacturer:

Polaris Industries, a long-standing American manufacturer of powersports vehicles.

Model Evolution

Iq Platform:

The IQ chassis was a significant development for Polaris, introduced in the mid-2000s, emphasizing rider-centric design and improved handling over previous generations.

Lx Designation:

The 'LX' typically denotes a luxury or touring-oriented version, often featuring a longer track, a more comfortable seat, and potentially higher trim levels compared to standard models.

Production

Production Years:

The 600 IQ LX model was produced for several years in the late 2000s, with the 2008 model being a key representative of this generation.

🏆 Awards & Recognition

Recognitions

Industry Awards:

N/A (Specific awards for this exact model year are not readily available, but the IQ platform generally received positive reviews for its handling and ride quality during its production run.)