Polaris 700 Dragon IQ 2008 Service Repair Manual

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Taper: Snowmobile

Distributeur:

UGS: 95388

Mots clés: 2008 700 Dragon IQ ATV Misc Polaris Powersports Snowmobile

Variantes de produits

Description

The 2008 Polaris Dragon IQ is a performance-oriented snowmobile engineered for aggressive trail riding. Built upon the renowned IQ Chassis, it offers a rigid and lightweight platform that enhances handling and agility. Powering this machine is the Liberty 700cc, liquid-cooled, 2-stroke engine featuring advanced Electronic Fuel Injection (EFI) for responsive power delivery. Its suspension design, including Independent Front Suspension (IFS) and a capable rear system, ensures superior control and a comfortable ride across varied terrain. The Dragon IQ represents Polaris's commitment to delivering a high-performance snowmobile that excels in demanding trail conditions. This comprehensive service manual provides detailed information for the complete service, repair, and maintenance of your 2008 Polaris Dragon IQ snowmobile. It covers all essential systems, including engine mechanicals, fuel and ignition systems, drivetrain, suspension, brakes, and electrical components. The manual offers step-by-step repair procedures, diagnostic troubleshooting guides, routine maintenance schedules, and technical specifications. With over 500 pages of detailed content, it is an indispensable resource for owners, mechanics, and technicians seeking to maintain the optimal performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Dragon IQ

Year:

Vehicle Type:

Snowmobile

Generation

Generation Code:

IQ Chassis

Codes

Engine Family:

Liberty 700

👋 Introduction

Market Position

Category:

Performance Trail Snowmobile

Segment:

Aggressive trail riding, performance-oriented

Competitive Analysis

Competitors 2008:

Ski-Doo MXZ, Arctic Cat M Series, Yamaha Apex

Key Features

Chassis:

Polaris IQ chassis - known for its rigid and lightweight design, contributing to excellent handling and agility

Engine Technology:

Liberty 700cc twin-cylinder, liquid-cooled, 2-stroke engine with advanced EFI and exhaust technology for strong power output and responsiveness

Suspension Design:

IFS front suspension and Pro-Ride or similar rear suspension system providing superior ride quality and control over varied terrain

Performance Focus:

Engineered for aggressive trail riding, featuring a responsive power delivery and capable handling characteristics

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service, repair, and maintenance

Secondary Coverage:

Diagnostics, troubleshooting, electrical systems, chassis, suspension, engine, driveline, bodywork

Page Count

Estimated Pages:

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Top-end overhaul (cylinder head, pistons, rings), bottom-end assembly (crankshaft, connecting rods, bearings), valve train, cooling system, lubrication system

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel filter, fuel lines

Ignition System:

Ignition coils, spark plugs, stator, CDI unit, wiring harness

Drivetrain:

CVT (Continuously Variable Transmission) clutch assembly (drive clutch, driven clutch), secondary clutch calibration, belt replacement, chaincase, drive sprockets, track drive system

Suspension:

Front IFS (Independent Front Suspension) components, shock absorbers, A-arms, bushings, rear suspension (skid frame, shocks, idler wheels, rails), alignment specifications

Brakes:

Hydraulic brake system, master cylinder, caliper, brake pads, brake fluid specification (DOT 4), bleeding procedures

Electrical System:

Wiring diagrams, battery, starter system, charging system, lighting (headlight, taillight, brake light), instrument cluster, sensors, EFI ECU

Chassis And Body:

Frame, body panels, seat, handlebars, controls, running boards, hood removal and installation

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication points, track tension adjustment, clutch inspection

Diagnostic Procedures:

Troubleshooting common issues, error code interpretation, electrical system testing, fuel system pressure testing

Repair Procedures:

Step-by-step instructions for component replacement and repair, including engine rebuilds, suspension component replacement, clutch service, and electrical diagnostics

Calibration And Adjustment:

Clutch calibration, suspension alignment, throttle cable adjustment, idle speed settings

Technical Depth

Depth:

Comprehensive; covers from basic maintenance to complete engine and driveline overhauls. Includes detailed diagrams and torque specifications.

📊 Manual Specifications

File Format

Quality:

High-resolution, searchable PDF

Searchability:

Full text search enabled for quick access to information

Print Quality

Printable:

Pages are printable for field use

Binding Type

Digital Format:

N/A (Digital Download)

Paper Type

Digital Format:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke

Cylinders:

Displacement:

698 cc

Cooling System:

Liquid-cooled

Bore X Stroke:

72.3 mm x 67 mm

Performance

Horsepower Estimated:

125-135 HP (nominal)

Torque Estimated:

N/A (typically not published as a specific torque figure for this class of engine, focus is on power delivery)

Fuel System

Induction:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Oil Mixture:

Automix (requires 2-stroke synthetic oil, e.g., Polaris VES Gold)

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission)

Clutch System:

Polaris P-85 Drive Clutch and Roller Secondary Clutch

Features

Gear Reduction:

Integrated into chaincase and secondary clutch assembly

Clutch Calibration:

Specific calibration for optimal performance based on track length, engine output, and rider weight

📐 Dimensions

Exterior

Length Approx:

116 inches (294.6 cm)

Width Approx:

48 inches (121.9 cm)

Height Approx:

50 inches (127 cm)

Cargo

Storage:

Under-seat storage, rear rack (capacity varies by model configuration)

Weights

Dry Weight Approx:

485 lbs (220 kg)

Fuel Capacity:

10 gallons (37.8 L)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Snowmobiles are not subject to automotive crash test ratings)

Active Features

Braking System:

Hydraulic disc brake with braided stainless steel lines

Engine Braking:

Engine braking provided by CVT deceleration

Passive Features

Lighting:

Halogen headlight, LED taillight/brake light for visibility

Roll Over Protection:

N/A (Operator positioning and control are key)

Track Guard:

Internal guards to protect track and suspension components

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD display with speedometer, tachometer, odometer, trip meter, fuel gauge, coolant temperature, and diagnostic indicators

Driver Assistance

Efi System:

Electronic Fuel Injection (EFI) for precise fuel metering, improving throttle response and efficiency

Ves System:

Variable Exhaust System (VES) adjusts exhaust port timing to optimize power delivery across the RPM range

Connectivity

Diagnostic Ports:

On-board diagnostics connector for reading fault codes with appropriate tools

🔧 Maintenance

Service Intervals

Oil Change:

Every 1,000 miles or annually, whichever comes first (or per manual recommendation for specific usage)

Clutch Service:

Inspect and clean drive/driven clutches annually or every 1,500 miles. Check for belt wear and clutch spring tension.

Track Tension Adjustment:

Check and adjust track tension every 250 miles or as needed

Spark Plug Replacement:

Recommended every 2,000 miles or annually

Fluid Specifications

Engine Oil:

Polaris VES Gold 2-stroke synthetic oil (or equivalent meeting API TC, ISO-L-EGD specifications)

Coolant:

Ethylene glycol-based antifreeze (50/50 mix with distilled water)

Brake Fluid:

DOT 4 Hydraulic Brake Fluid

Chaincase Oil:

Polaris Syn-Pro Chaincase Lubricant (or equivalent SAE 80W-90 gear oil)

Known Issues

Clutch Wear:

Premature wear on drive clutch rollers or bushings can lead to poor performance. Regular cleaning and inspection are crucial.

Suspension Bushings:

Wear in A-arm bushings can lead to loose steering and uneven tire wear.

Exhaust Valve Sticking:

The VES (Variable Exhaust System) can be prone to carbon buildup, causing the exhaust valves to stick, affecting engine power.

Drive Belt Durability:

Improper belt tension, alignment, or overheating can lead to premature belt failure.

📚 Vehicle History

Brand Heritage

Manufacturer:

Polaris Industries Inc. - a long-standing and reputable manufacturer of powersports vehicles

Model Evolution

Dragon Series:

The Dragon series represented Polaris's focus on performance and aggressive styling within their trail lineup. The IQ chassis was a significant advancement in handling and rider comfort.

Production

Production Period:

The Polaris 700 Dragon IQ was a prominent model in Polaris's 2008 lineup, evolving from previous Dragon and Fusion models.

🏆 Awards & Recognition

Recognitions

Industry Awards:

N/A (Specific awards for this model year not readily available, but Polaris models consistently received positive reviews for performance and handling during this era)

Ratings

Magazine Reviews:

Generally praised for its strong engine performance, sharp handling, and rider-forward ergonomics, making it a popular choice for aggressive trail riders.