Polaris 700 Switchback 2008 Workshop Service Repair Manual

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Taper: Snowmobile

Distributeur:

UGS: 84355

Mots clés: 2008 700 Switchback ATV Misc Polaris Powersports Snowmobile

Variantes de produits

Description

The 2008 Polaris 700 Switchback is a versatile crossover snowmobile engineered for riders seeking to explore both groomed trails and ungroomed backcountry. This model offers a blend of trail comfort and off-piste adventure, making it a popular choice for a wide range of snowmobiling enthusiasts. It features a long-travel rear suspension for enhanced off-trail capability, a comfortable rider position, and Polaris's reliable 700cc Liberty engine, known for its strong performance. The 700 Switchback competed in a segment that demanded adaptability, providing a balanced platform for diverse snow conditions and riding styles. This workshop service repair manual provides complete factory service and repair information for the 2008 Polaris 700 Switchback snowmobile. It covers all essential systems, including detailed diagnostics, repair, and overhaul procedures for the 700cc Liberty engine, fuel system, ignition, cooling, drivetrain, suspension, steering, brakes, and electrical systems. The manual also includes step-by-step instructions for maintenance, troubleshooting, and rebuilding components, along with precise technical specifications and wiring diagrams. This comprehensive resource is designed to assist owners, mechanics, and technicians in maintaining and repairing the vehicle to factory standards.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

700 Switchback

Year:

Vehicle Type:

Snowmobile

Codes

Model Code Engine:

700 Liberty

👋 Introduction

Market Position

Segment:

The Polaris 700 Switchback was positioned as a versatile crossover snowmobile, designed for riders who wanted to explore both groomed trails and ungroomed backcountry terrain.

Competitive Analysis

Competitors:

Competed against other crossover models from brands like Ski-Doo (e.g., MXZ series with T3 or similar), Arctic Cat (e.g., Crossfire), and Yamaha (e.g., Nytro MTX variants).

Key Features

Features:

Featured a long-travel rear suspension for off-trail capability, a comfortable rider position, and Polaris's reliable Liberty engine.

Value Proposition

Value:

Offers a blend of trail comfort and off-piste adventure, making it a popular choice for a wide range of snowmobiling enthusiasts.

📋 Manual Details

Coverage Areas

Coverage:

Complete factory service and repair for the 2008 Polaris 700 Switchback snowmobile.

Page Count

Pages:

Hundreds (specific number not provided, but described as 'COMPLETE official full factory service repair manual').

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, overhaul, and specifications for the 700cc Liberty twin-cylinder engine.

Fuel System:

Carburetor tuning, fuel pump, fuel lines, fuel tank maintenance, and cleaning procedures.

Ignition System:

CDI unit, ignition coils, spark plugs, timing adjustments, and troubleshooting.

Cooling System:

Radiator, heat exchanger, coolant types, flushing procedures, and thermostat operation.

Drivetrain:

Drive clutch, driven clutch (PVT), belt replacement, alignment, calibration, and troubleshooting.

Skis And Suspension:

Front ski suspension, shock absorber adjustments, kingpin maintenance, and wear component replacement.

Track And Rear Suspension:

Track condition, drive sprocket, idler wheels, rear suspension linkage, shock absorbers, and lubrication points.

Steering:

Handlebar assembly, steering post, tie rods, spindle maintenance, and adjustments.

Brakes:

Hydraulic brake system, caliper maintenance, rotor inspection, fluid bleeding, and parking brake operation.

Electrical System:

Wiring diagrams, battery maintenance, lighting, starter motor, alternator, and component testing.

Bodywork:

Panel removal and installation, graphics, windshield, seat, and storage compartment.

Controls And Indicators:

Throttle control, brake lever, choke operation, gauge cluster functionality, and warning lights.

Procedures Included

Maintenance:

Scheduled maintenance, lubrication, inspections, and basic adjustments.

Troubleshooting:

Comprehensive diagnostic charts and procedures for identifying and resolving common issues.

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly.

Overhaul:

Detailed procedures for complete engine, transmission, and suspension overhauls.

Rebuild:

Instructions for rebuilding major components like clutches, shocks, and engine parts.

Calibration:

Clutch calibration and tuning for optimal performance.

Technical Depth

Depth:

Factory-level technical detail suitable for professional technicians and experienced DIY mechanics.

Diagnostics:

Advanced diagnostic procedures, including electrical testing and mechanical run-up checks.

Specifications:

Precise torque values, clearances, fluid capacities, and dimensional specifications.

📊 Manual Specifications

File Format

Format:

Print Quality

Quality:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital Download - PDF).

Paper Type

Paper:

N/A (Digital Download - PDF).

⚙️ Engine Specifications

Primary Engine

Engine Type:

700cc Liberty, Two-Cylinder, Two-Stroke

Bore X Stroke:

Approximately 80 mm x 68 mm (typical for this engine family; confirm in manual).

Displacement:

698 cc

Performance

Horsepower:

Estimated 130-140 HP (factory specification to be confirmed in manual).

Torque:

Torque figures not explicitly provided, but known for strong mid-range power.

Fuel System

Fuel Delivery:

Mikuni VM Series Carburetors (likely 38mm or 40mm; confirm in manual).

Fuel Type:

Unleaded gasoline, 87 octane or higher recommended.

Lubrication

Oil System:

Autolube system (automatic oil injection).

Cooling

Cooling Method:

Liquid Cooled

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission) with Polaris Variable Transmission (PVT).

Optional

Optional Transmissions:

N/A (CVT is standard).

Features

Clutch System:

Drive clutch (e.g., P-85) and driven clutch (e.g., AD clutch) with belt drive.

Gear Ratios:

Variable ratios achieved by clutch mechanism.

Fluid Requirements

Clutch Fluid:

Specific CVT fluid required (e.g., Polaris AGL or equivalent; confirm in manual).

📐 Dimensions

Exterior

Overall Length:

Approximately 126 inches (320 cm) - actual varies slightly by track length.

Overall Width:

Approximately 47 inches (119 cm).

Height:

Approximately 45 inches (114 cm) to the handlebars.

Cargo

Storage:

Under-seat storage compartment.

Weights

Dry Weight:

Approximately 462 lbs (209.5 kg) - actual varies.

Fuel Capacity:

9.5 gallons (36 L).

🛡️ Safety Features

Ratings

Crash Safety:

Snowmobile safety is primarily focused on rider protection and operational integrity. Specific crash ratings are not applicable in the same way as automobiles.

Active Features

Braking System:

Hydraulic disc brake for effective stopping power.

Throttle Control:

Self-retracting throttle lever for immediate engine de-acceleration.

Passive Features

Lighting:

Headlights and taillights for visibility.

Rollover Protection:

None inherent; relies on rider skill and safe operation.

💡 Technology Features

Infotainment

Display:

Analog gauges for speedometer and tachometer, with indicator lights for various systems.

Driver Assistance

Electronic Aids:

Basic electrical systems; no advanced electronic rider aids like traction control or ABS.

Connectivity

Accessories:

Accessory power outlets for GPS or other devices.

🔧 Maintenance

Service Intervals

Oil Change:

Regular checks and top-offs of 2-stroke injection oil. No traditional oil changes for the engine as it's oil-injected.

Clutch Inspection:

Initial inspection at 500 miles, then every 1,000-2,000 miles or annually. Belt inspection at every ride.

Spark Plug Replacement:

Recommended every 1,000-2,000 miles or annually, depending on usage.

Track Tension:

Check and adjust track tension every 500 miles.

Fluid Specifications

Engine Oil:

Polaris 2-Stroke Synthetic Oil or equivalent API-TC certified oil for autolube injection.

Coolant:

Polaris Coolant (ethylene glycol-based) or equivalent; typically a 50/50 mix with distilled water.

Clutch Fluid:

Polaris AGL Gearcase Lubricant or equivalent synthetic gear oil.

Known Issues

Clutch Wear:

Clutch belt wear is normal; clutch alignment and sheave condition require regular checks.

Engine Idling:

Carburetor synchronization and cleaning can resolve rough idling issues.

Suspension Bushings:

Wear in suspension bushings and ball joints can occur with high mileage.

📚 Vehicle History

Brand Heritage

Heritage:

Polaris Industries is a long-standing American manufacturer known for its snowmobiles, ATVs, and other powersports vehicles, with a history dating back to the 1950s.

Model Evolution

Evolution:

The Switchback model line represents Polaris's commitment to the crossover segment, evolving from earlier mountain-focused or trail-focused platforms to integrate both capabilities.

Production

Production Period:

The 700cc Liberty engine and Switchback platform were prominent in Polaris's lineup during the mid-to-late 2000s.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific awards for the 2008 700 Switchback are not readily documented, but Polaris models typically received positive reviews for performance and versatility.

Ratings

User Reviews:

Generally praised for its balanced performance, comfortable ride, and crossover capabilities.