Suzuki DR 200 SE 2008 Factory Service Repair Manual Pdf Download

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Mots clés: 2008 DR 200 SE DR Series Motorcycle Motorcycles Suzuki

Variantes de produits

Description

The 2008 DR200SE is a versatile dual-sport motorcycle renowned for its durability, user-friendliness, and efficient performance. Designed to excel in both urban commuting and light off-road adventures, this model offers a balanced combination of on-road comfort and off-road capability. Its reliable air-cooled, four-stroke, SOHC engine provides dependable power, while the robust chassis, featuring telescopic front suspension and a swingarm rear suspension, ensures a stable and comfortable ride across varied terrains. The DR200SE is an excellent choice for riders seeking an accessible and capable machine that embodies a legacy of quality engineering in the dual-sport market. This comprehensive Factory Service Repair Manual provides in-depth guidance for the DR200SE 2008. It covers all essential aspects of maintenance, repair, and technical specifications, including detailed procedures for the engine, fuel and lubrication systems, chassis components, and the electrical system. The manual is designed to assist owners, mechanics, and technicians by offering clear, step-by-step instructions, diagnostic flowcharts, and essential technical data such as torque values, fluid capacities, and component wear limits. By utilizing this manual, users can ensure the accurate and efficient upkeep and repair of their DR200SE, maintaining its optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

DR200SE

Year:

Vehicle Type:

Dual-Sport Motorcycle

Generation

Model Generation:

This specific manual is for the 2008 model, representing a mature iteration of the DR200SE platform.

👋 Introduction

Market Position

Market Position:

Entry-level to mid-range dual-sport motorcycle, offering versatility for both on-road commuting and light off-road exploration.

Key Features

Key Features:

Durable and reliable, user-friendly for new riders, efficient fuel consumption, capable of handling varied terrain.

Manual Value

Manual Value Proposition:

Provides dealer-level service and repair information, empowering owners and independent mechanics to maintain and repair the Suzuki DR200SE 2008 accurately and efficiently.

Target Audience

Target Audience:

Suzuki DR200SE 2008 owners, DIY mechanics, motorcycle repair shops.

📋 Manual Details

Coverage

Coverage Areas:

• General Information

• Periodic Maintenance

• Engine

• Fuel and Lubrication System

• Chassis

• Electrical System

• Servicing Information

• Emission Control Information

Format

Format:

PDF Download

Language

Language:

English

Manual Type:

Factory Service Repair Manual

Completeness

Manual Completeness:

Complete factory service repair manual, equivalent to what is used by official Suzuki dealers.

Distribution

Manual Distribution:

Digital download, providing immediate access for users.

📖 Manual Coverage

Systems Covered

Systems Covered:

• Engine Mechanical (Top End, Bottom End, Cooling, Ignition)

• Fuel System (Carburetor, Fuel Tank, Fuel Pump)

• Lubrication System (Oil Pump, Oil Cooler)

• Exhaust System

• Chassis Components (Frame, Suspension, Steering, Wheels, Brakes)

• Electrical System (Wiring Diagrams, Lighting, Ignition, Starting, Charging, Instrumentation)

• Drive System (Clutch, Transmission, Final Drive)

• Bodywork and Trim

Procedures Included

Procedures Included:

• Routine Maintenance (Oil Changes, Filter Replacement, Chain Adjustment)

• Component Removal and Installation

• Troubleshooting and Diagnosis

• Engine Overhaul and Reassembly

• Carburetor Adjustment and Cleaning

• Brake System Service

• Suspension System Service

• Electrical System Diagnostics

• Torque Specifications

• Fluid Capacities

• Emission Control System Servicing

Technical Depth

Technical Depth:

Comprehensive (from basic maintenance to complete engine rebuilds and electrical diagnostics)

Troubleshooting

Troubleshooting Coverage:

Detailed diagnostic flowcharts and common problem/solution tables for engine, electrical, and chassis issues.

Technical Specifications

Technical Specifications Included:

• Torque values for all fasteners

• Electrical component resistance and voltage specifications

• Engine timing and ignition timing specifications

• Carburetor jet sizes and settings

• Fluid capacities and types

• Wear limits for critical engine and chassis components

Diagrams Illustrations

Diagrams Illustrations Included:

Step-by-step diagrams and detailed illustrations for all procedures, component layouts, and wiring harnesses.

Emission Control

Emission Control Information Coverage:

Details on emission control systems, inspection procedures, and adjustment specifications as per regulations for the model year.

📊 Manual Specifications

File Details

File Format:

File Requirements:

• Adobe PDF Reader

• WinZip

Interactivity:

Zoom In/Out

Compatibility

Operating Systems:

• All Versions of Windows

• Mac

Print Quality

Print Quality:

High-resolution, clear and legible text and diagrams, optimized for digital viewing and printing.

Binding Type

Binding Type:

N/A (Digital PDF download)

Paper Type

Paper Type:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke, SOHC, single-cylinder

Performance

Displacement:

199 cc

Bore X Stroke:

66.0 mm x 57.4 mm

Compression Ratio:

9.4:1

Fuel System

Carburetion:

Mikuni VM26SS

Lubrication

Oil Capacity:

1.5 L (1.6 US qt) without filter change; 1.7 L (1.8 US qt) with filter change

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Cooling

Cooling Method:

Air-cooled

Engine Code

Engine Code:

T718 (common designation, check manual for specific VIN-based codes)

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 5-speed

Clutch Type:

Wet, multi-plate

Final Drive:

RK520SO chain, 520 pitch

📐 Dimensions

Exterior

Overall Length:

2,055 mm (80.9 in)

Overall Width:

815 mm (32.1 in)

Overall Height:

1,105 mm (43.5 in)

Wheelbase:

1,335 mm (52.6 in)

Ground Clearance:

260 mm (10.2 in)

Weights

Curb Weight:

126 kg (277.8 lbs)

Fuel Tank Capacity:

7.0 L (1.8 US gal)

Chassis

Front Suspension Type:

Telescopic, coil spring, oil damped

Rear Suspension Type:

Swingarm, coil spring, oil damped, adjustable preload

Front Tire Size:

80/100-21 M/C 51P

Rear Tire Size:

100/90-19 M/C 57P

Front Brake Type:

Disc brake

Rear Brake Type:

Drum brake

💡 Technology Features

Infotainment

Infotainment Features:

Basic instrumentation including speedometer, odometer, and indicator lights. No advanced infotainment systems.

Driver Assistance

Driver Assistance Features:

None. Focus is on fundamental mechanical and electrical systems.

🔧 Maintenance

Service Intervals

Oil And Filter Change Interval:

Every 3,000 km (1,800 miles) or 6 months, whichever comes first.

Air Filter Cleaning Interval:

Every 3,000 km (1,800 miles) or more frequently in dusty conditions.

Spark Plug Replacement Interval:

Every 6,000 km (3,600 miles).

Valve Clearance Check Interval:

Every 6,000 km (3,600 miles).

Fluid Specifications

Engine Oil Specification:

SAE 10W-40 API SE, SF or SG, JASO MA or MB (refer to manual for exact JASO rating preference)

Fork Oil Specification:

Telescopic fork oil (e.g., Showa SS-01 or equivalent)

Transmission Oil Specification:

SAE 80 API GL-4 Gear Oil (verify specific viscosity and API rating in manual)

Brake Fluid Specification:

DOT 3 or DOT 4 (check manual for specific type and manufacturer recommendations)

Known Issues

Known Issues Note:

Common minor issues can include carburetor gumming if fuel sits for extended periods, occasional chain wear, and typical wear items like tires and brake pads. The manual provides detailed diagnostics for all potential issues.

Parts Reference

Oil Filter Part Number Example:

Suzuki OEM 16510-05240 or equivalent aftermarket

Air Filter Part Number Example:

Suzuki OEM 13780-42A00 or equivalent aftermarket

📚 Vehicle History

Model Evolution

Model Lineage:

The DR200SE is part of Suzuki's long-standing DR-Z/DR dual-sport lineup, evolving from earlier models with enhancements in performance, reliability, and rider comfort.

Production

Production History Note:

The DR200SE has been produced for many years with minor updates, solidifying its reputation as a dependable and accessible dual-sport motorcycle.

Brand Heritage

Brand Heritage Note:

Suzuki has a rich history in motorcycles, particularly in off-road and dual-sport segments, with the DR series being a cornerstone of their offerings for decades.

🏆 Awards & Recognition

Recognitions

Awards Ratings Note:

While specific awards for the 2008 DR200SE may not be widely documented, the model line consistently receives praise for its reliability, ease of use, and value in the entry-level dual-sport segment.