2008 Yamaha Grizzly 700 Repair Manual

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Mots clés: 2008 ATV Grizzly 700 Grizzly Models Powersports Yamaha

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Description

The 2008 Grizzly 700 FI is a high-performance, utility-focused All-Terrain Vehicle (ATV) designed for a wide range of applications, from recreational riding to demanding off-road tasks. It is powered by a robust 686cc liquid-cooled engine with electronic fuel injection, delivering strong performance and reliable operation. Key features include renowned Ultramatic automatic transmission with engine braking, an On-Command 2WD/4WD system, and Electronic Power Steering (EPS) for enhanced control and rider comfort. Built with a commitment to engineering quality and reliability, the Grizzly 700 is engineered to tackle challenging terrain and provide a durable, capable off-road experience for enthusiasts, hunters, and utility users alike. This comprehensive factory service manual provides definitive guidance for the maintenance, service, and repair of the 2008 Grizzly 700 FI (YFM700FGX). It covers all essential systems, including the powertrain, chassis, and electrical components, with detailed procedures for routine maintenance, component removal and installation, adjustments, and diagnostics. The manual includes troubleshooting guides, wiring diagrams, and technical specifications necessary for owners and technicians to effectively maintain and repair the vehicle, ensuring optimal performance and longevity. Its thorough coverage aims to empower users to perform necessary tasks efficiently, saving time and resources.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 700

Model Variant:

FI (Fuel Injection)

Year:

Codes

Chassis Code:

YFM700FGX

Engine Code:

👋 Introduction

Market Position

Segment:

High-performance, utility-focused ATV (All-Terrain Vehicle).

Target Audience:

Recreational riders, hunters, farmers, off-road enthusiasts, and DIY mechanics.

Competitive Analysis

Competitors:

Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander, Kawasaki Brute Force.

Key Features Vehicle

Features:

Powerful 686cc liquid-cooled engine, electronic fuel injection (FI), electric power steering (EPS), Ultramatic automatic transmission, On-Command 2WD/4WD system, independent suspension, disc brakes.

Key Features Manual

Value Proposition:

Provides owners and technicians with the definitive guide to maintaining, servicing, and repairing their 2008 Yamaha Grizzly 700, saving time and money compared to professional service.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete maintenance, service, and repair procedures for the 2008 Yamaha Grizzly 700 FI.

Secondary Coverage:

Troubleshooting, diagnostics, specifications, wiring diagrams, component removal/installation, and adjustments.

Page Count

Estimated Page Count:

Approximately 400-600 pages (typical for a comprehensive factory service manual).

Manual Type

Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

Digital Downloadable (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, fuel system, ignition system, exhaust system, transmission, clutch, drive shafts, differential.

Chassis:

Frame, suspension (front and rear), steering, wheels, tires, brakes (front and rear), bodywork.

Electrical:

Starting system, charging system, lighting, instrumentation, sensors, ECU, wiring diagrams, diagnostic trouble codes (DTCs).

Procedures Included

Maintenance:

Scheduled maintenance intervals, fluid changes, filter replacements, lubrication, spark plug checks, brake adjustments.

Repair:

Engine disassembly and assembly, transmission overhaul, suspension component replacement, brake caliper servicing, electrical component testing and replacement.

Diagnostics:

Troubleshooting common problems, interpreting diagnostic codes, testing circuits and components, symptom-based troubleshooting guides.

Technical Depth

Depth:

Comprehensive, covering everything from basic routine maintenance to complete engine rebuilds and advanced electrical diagnostics.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing for quick location of specific information.

Print Quality

Quality:

High-resolution scans of original factory documentation, typically including clear text and detailed diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

Four-stroke, SOHC, 4-valve, liquid-cooled single-cylinder.

Displacement:

686cc (686 cm³)

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.1:1

Performance

Horsepower Estimate:

Approximately 45-50 HP (at crankshaft, estimated)

Torque Estimate:

Approximately 45-50 lb-ft (at crankshaft, estimated)

Fuel System

Induction:

Mikuni BSR42 carburetor (for earlier non-FI models) / Electronic Fuel Injection (EFI) with throttle body.

Fuel Type:

Unleaded gasoline, minimum octane rating 87 (AKI).

Lubrication

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 or 20W-50 API SG, SF, SG/SH, SH/SJ, or SJ/SL.

Oil Capacity With Filter:

Approximately 2.20 L (2.3 US qt)

Ignition

Type:

TCI (Transistor Controlled Ignition) with electronic advance.

Cooling

Type:

Liquid Cooling.

Coolant Type:

Permanent antifreeze solution (ethylene glycol base) with distilled water, typically 50:50 mix.

🔧 Transmission

Standard

Type:

Yamaha's Ultramatic® V-belt automatic transmission with engine braking.

Drive System:

On-Command® 2WD/4WD with Electric Power Steering (EPS) and locking front differential.

Features

Gear Selection:

H (High), L (Low), N (Neutral), R (Reverse), P (Park).

Fluid Specifications

Transmission Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG, SF, SG/SH, SH/SJ, or SJ/SL.

Fluid Capacity

Transmission Oil Capacity:

Approximately 0.70 L (0.74 US qt)

📐 Dimensions

Exterior

Length:

2,120 mm (83.5 in)

Width:

1,170 mm (46.1 in)

Height:

1,120 mm (44.1 in)

Wheelbase:

1,230 mm (48.4 in)

Ground Clearance:

260 mm (10.1 in)

Weights

Dry Weight:

274 kg (604 lbs)

Curb Weight:

296 kg (653 lbs) (with all necessary operating consumables)

Towing Capacity:

600 kg (1,322 lbs)

Rack Capacity Front:

50 kg (110 lbs)

Rack Capacity Rear:

90 kg (198 lbs)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Meets ANSI/SVIA 1-2010 and B71.1-2010 standards.

Active Features

Power Steering:

Electronic Power Steering (EPS) reduces steering effort and improves control, especially at low speeds and over rough terrain.

Braking System:

Hydraulic dual front disc brakes and hydraulic rear disc brake. Parking brake mechanism integrated.

Engine Braking:

Integrated within the Ultramatic transmission, providing controlled deceleration on descents.

Passive Features

Lighting:

Dual 30W halogen headlights, 8W LED taillight, handlebar-mounted 10W halogen work light (on some trims).

Tires:

Aggressively treaded AT tires designed for traction and durability on varied terrain.

Ergonomics:

Comfortable seating position, accessible controls, and bodywork designed for rider protection.

💡 Technology Features

Infotainment

Features:

N/A (This is an off-road utility vehicle, infotainment is not a primary focus.)

Driver Assistance

Power Steering:

Electronic Power Steering (EPS) is a key technology feature enhancing rider comfort and control.

Connectivity

Features:

N/A (This is an off-road utility vehicle, connectivity features are not applicable.)

Instrumentation

Display:

Multi-function LCD digital display featuring speedometer, odometer, trip meter, hour meter, clock, fuel gauge, and diagnostic indicator lights (e.g., EFI warning).

🔧 Maintenance

Service Intervals

Initial Service:

Break-in service typically recommended at 100-160 km (60-100 miles) or 1 month, including oil and filter change, and general inspection.

Routine Oil Change:

Every 1,000 km (600 miles) or 6 months, whichever comes first. Check oil level frequently.

Air Filter Cleaning:

Inspect and clean/replace every 1,000 km (600 miles) or 6 months, or more frequently in dusty conditions.

Spark Plug Check:

Inspect and gap every 2,000 km (1,200 miles) or 12 months. Replace as needed.

Fluid Specifications

Brake Fluid:

DOT 4 hydraulic brake fluid.

Coolant Capacity:

Approximately 1.60 L (1.69 US qt)

Known Issues

Common Wear Items:

Brake pads, front-end components (bushings, ball joints) due to heavy use, drive belts, spark plugs.

Potential Electrical:

While generally reliable, some units might experience issues with the CDI unit or charging system over time, particularly with aftermarket electrical accessories.

Fuel System Considerations:

EFI system requires clean fuel. Potential for injector clogging if poor quality fuel is used.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Corporation, a globally renowned manufacturer of motorcycles, marine products, and powersports vehicles.

Model Evolution

Grizzly Lineage:

The Grizzly line has been a staple in Yamaha's ATV lineup, known for its ruggedness and capability. The 700cc engine platform, introduced in 2007, marked a significant step up in power and technology for the Grizzly series.

Production

Manufacturing Location:

Primarily manufactured in Japan, with some assembly potentially occurring in other global facilities.

🏆 Awards & Recognition

Recognitions

Vehicle Awards:

While specific awards for the 2008 model year may not be widely documented, the Yamaha Grizzly line has consistently received positive reviews and accolades from powersports media for its performance, reliability, and utility.