Kawasaki KLX250 D-Tracker X Complete Workshop Service Repair Manual 2009 2010 2011 2012

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Mots clés: 2009 2010 2011 2012 D Tracker D-Tracker X Kawasaki KLX250 Motorcycle Motorcycles

Variantes de produits

Description

This manual covers the KLX250 D-Tracker X models produced between 2009 and 2012. Engineered with a liquid-cooled, four-stroke, DOHC, four-valve single engine, this motorcycle is designed for versatile performance, blending off-road capability with street-oriented agility. The D-Tracker X variant, distinguished by its 17-inch front wheel and supermoto styling, offers a unique riding experience. The reputation for engineering quality and reliability is evident in this model, making it a popular choice for riders seeking a capable and dependable machine for various terrains and uses. This comprehensive workshop service repair manual provides complete A-Z service and repair procedures for all models, engines, trim, and transmission types of the KLX250 D-Tracker X. It details maintenance procedures, including scheduled servicing, fluid changes, and component adjustments, as well as in-depth repair procedures for engine, chassis, and electrical systems. Troubleshooting guides and diagnostic steps are included to assist in identifying and resolving common issues. This manual is an essential resource for owners and technicians aiming to maintain, repair, and understand the intricacies of their KLX250 D-Tracker X, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX250 D-Tracker X

Model Years Covered:

2009, 2010, 2011, 2012

Engine Type:

Liquid-cooled, four-stroke, DOHC, four-valve single

👋 Introduction

Market Position

Target Audience:

Kawasaki KLX250 D-Tracker X owners seeking to perform DIY maintenance and repairs, independent repair shops

Competitive Analysis

Value Proposition:

Significant cost savings compared to professional servicing, empowers owners with repair knowledge, comprehensive coverage of all aspects of the vehicle

Key Features

Ease Of Use:

Easy-to-follow step-by-step instructions and numerous pictures

Delivery Method:

Instant email delivery upon payment confirmation

Customer Assurance:

Customer Satisfaction Guaranteed

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete Service and Repair Procedures A-Z

Model Variants Covered:

All Models, Engines, Trim, and Transmission Types

Page Count

Estimated Page Count:

Comprehensive (Specific count not provided, but implies full workshop manual)

Manual Type

Manual Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital Downloadable (PDF)

📖 Manual Coverage

Systems Covered

Engine Systems:

Fuel system, ignition system, lubrication system, cooling system, cylinder head, cylinders, pistons, crankshaft, transmission, clutch, oil pump, starter clutch

Chassis Systems:

Frame, front suspension (forks), rear suspension (shock absorber, swingarm), wheels, spokes, tires, braking system (front and rear), steering system

Electrical Systems:

Ignition system, lighting system, starting system, charging system (generator, regulator/rectifier), battery, instrumentation, wiring diagrams

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, valve clearance checks and adjustments, spark plug replacement, brake fluid changes, coolant flushes

Repair Procedures:

Engine overhaul, transmission repair, carburetor/fuel injection system diagnosis and repair, suspension fork rebuild, brake caliper service, electrical component testing and replacement

Troubleshooting Guides:

Diagnostic procedures for common problems, fault finding techniques, electrical system troubleshooting charts

Technical Depth

Depth Of Coverage:

Comprehensive, from basic maintenance to complete engine and chassis rebuilds, including detailed diagrams and specifications

📊 Manual Specifications

File Format

File Format Compatibility:

PDF compatible with PC, Mac, tablets, and smartphones

Print Quality

Print Options:

Printable by page, chapter, or entire document

Binding Type

Binding Type Digital:

N/A (Digital)

Paper Type

Paper Type Digital:

N/A (Digital)

Software Requirement

Required Software:

Adobe Reader (Free)

⚙️ Engine Specifications

Primary Engine

Engine Displacement:

249 cc (approximately)

Bore X Stroke:

72.0 x 61.2 mm (typical for KLX250, verify for D-Tracker X variant if different)

Compression Ratio:

11.0:1 (typical for KLX250)

Valvetrain:

DOHC, 4 valves per cylinder

Performance

Horsepower:

Approx. 22-30 HP (depending on market and specific tuning)

Torque:

Approx. 15-18 lb-ft (depending on market and specific tuning)

Fuel System

Fuel Delivery:

Fuel Injection (EFI) or Carburetor (depending on market and specific variant, manual should cover both if applicable)

Fuel Type:

Unleaded Gasoline

Lubrication System

Oil Type Recommendation:

Kawasaki Recommend SAE 10W-40 API SG or higher (refer to manual for specific viscosity based on temperature)

Cooling System

Cooling Medium:

Liquid (Coolant)

Coolant Type Recommendation:

Kawasaki Coolant (Khl-135) or equivalent ethylene glycol-based coolant

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Optional Transmissions:

N/A (Standard 6-speed)

Features

Clutch Type:

Wet, multi-disc, back-torque limiter

Final Drive:

Chain

📐 Dimensions

Exterior

Length:

Approx. 2,120 mm (83.5 in)

Width:

Approx. 830 mm (32.7 in)

Height:

Approx. 1,190 mm (46.9 in)

Wheelbase:

Approx. 1,430 mm (56.3 in)

Weights

Curb Weight:

Approx. 138 kg (304.2 lbs)

Fuel Capacity:

Approx. 7.7 Liters (2.0 US gal)

Seat Height:

Approx. 865 mm (34.1 in)

🛡️ Safety Features

Ratings

Safety Ratings Motorcycle:

N/A (Motorcycles typically do not receive automotive crash test ratings)

Active Features

Braking System Front:

250 mm petal-disc

Braking System Rear:

240 mm petal-disc

Suspension Front:

43mm Inverted Telescopic Fork

Suspension Rear:

Uni-Trak with adjustable preload

Passive Features

Lighting:

Halogen Headlight, LED Taillight

Instrumentation:

Digital speedometer, tachometer, trip meter, clock, fuel gauge

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle instrumentation, no infotainment system).

Driver Assistance

ABS Availability:

ABS was an option on some later models, but not standard on all 2009-2012 variants. Manual will specify if covered.

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 3,000 km (1,860 miles) or 6 months, whichever comes first (typical for this class of motorcycle, refer to manual for exact recommendation).

Oil Filter Replacement Interval:

At every oil change (typical).

Air Filter Cleaning Interval:

Every 3,000 km (1,860 miles) (typical).

Valve Clearance Check Interval:

Every 6,000 km (3,700 miles) or 12 months (typical, critical to verify with manual).

Fluid Specifications

Engine Oil Capacity:

Approx. 1.5 Liters (with filter change) / 1.3 Liters (without filter change) - must be confirmed by manual.

Brake Fluid Type:

DOT 3 or DOT 4.

Coolant Capacity:

Approx. 0.8 Liters - must be confirmed by manual.

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, fork seals, wheel bearings.

Potential Electrical Issues:

Occasional issues with regulator/rectifier or stator, particularly on older models. (Manual will guide troubleshooting).

Engine Idling Instability:

Can sometimes be related to carburetor or fuel injection system cleanliness, or valve clearance issues. (Manual provides diagnostic steps).

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycle Division:

Kawasaki Heavy Industries, Motorcycle & Engine division, known for performance and innovation in various motorcycle segments including off-road and sport bikes.

Model Evolution

Klx Lineage:

The KLX series represents Kawasaki's range of dual-sport and off-road motorcycles, with the KLX250 being a popular model for its versatility.

D Tracker Variant:

The D-Tracker X variant typically features a 17-inch front wheel and a more street-oriented tire setup compared to the standard KLX250 dual-sport, enhancing its supermoto capabilities.

Production

Manufacturing Location:

Likely assembled in Thailand or Japan (standard for Kawasaki's global production).

🏆 Awards & Recognition

Recognitions

Motorcycle Awards:

The KLX250 series generally received positive reviews for its performance as a lightweight dual-sport/supermoto, often praised for its reliability and off-road capability within its class. Specific awards for these model years are not prominently documented, but it was a well-regarded model in its segment.