🏷️ Basic Information

Make:

Kawasaki

Model:

Ninja ZX-6R

Model Code:

ZX600R9F

Years Covered:

2009, 2010, 2011

Regions Covered:

US, CA, EU

👋 Introduction

Segment:

Supersport Motorcycle

Competitors:

Yamaha YZF-R6, Honda CBR600RR, Suzuki GSX-R600

Engine Type:

Inline-four cylinder, DOHC, 16 valves

Performance Orientation:

High-revving, track-focused performance

Chassis Design:

Lightweight and rigid chassis for excellent handling

Cost Saving:

Enables DIY repairs and maintenance, saving significant money on labor

Accuracy:

Official factory manual for accurate and reliable information

Ease Of Use:

Well-organized with high-quality photos and step-by-step instructions for quick information retrieval

📋 Manual Details

Regions Included:

United States, Canada, Europe

Page Number:

675

Type:

Workshop Service Manual & Repair Guide

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Top End:

Cylinder head, valves, camshafts, timing

Fuel System:

Fuel injection, throttle body, fuel pump, injectors

Cooling System:

Radiator, coolant, thermostat, water pump

Engine Lubrication:

Oil pump, oil filter, oil passages, lubrication circuits

Clutch:

Clutch assembly, plates, springs, hydraulic system

Crankshaft Transmission:

Crankshaft, connecting rods, pistons, gearbox, gears, bearings

Wheels Tires:

Wheel bearings, tire pressure, wheel removal/installation

Final Drive:

Chain, sprockets, lubrication

Brakes:

Front and rear brakes, hydraulic system, calipers, master cylinders, pads, discs

Suspension:

Front forks (USD), rear shock absorber, linkages, adjustments

Steering:

Handlebars, steering stem, bearings, adjustments

Controls:

Throttle, clutch lever, brake lever, gear shift, footpegs

Frame:

Chassis, subframe, structural components

Electrical System:

Wiring diagrams, battery, ignition, lighting, sensors, ECU

Periodic Maintenance:

Scheduled inspections, lubrication, adjustments, filter replacements

General Information:

Vehicle identification, safety precautions, tools

Engine Removal Installation:

Step-by-step guide for removing and reinstalling the engine

Troubleshooting:

Diagnostic procedures for common issues

Repair Procedures:

Detailed instructions for component disassembly, inspection, repair, and reassembly

Adjustment Procedures:

Correct settings for various systems (e.g., suspension, clutch, throttle)

Torque Specifications:

Critical torque values for fasteners across all systems

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds

Detail Level:

Detailed, with high-quality photos and step-by-step instructions

Diagnostic Capability:

Includes troubleshooting guides for identifying and resolving faults

📊 Manual Specifications

Format:

PDF

Searchable:

Likely searchable due to PDF format, but not explicitly stated

Printability:

YES (Printable Pages)

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Operating Systems:

Windows/Mac

Reader Requirement:

Adobe Reader (Free Download Link Provided)

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder, inline-four

Displacement:

599 cc (36.6 cu in)

Bore X Stroke:

67.0 x 42.5 mm (2.64 x 1.67 in)

Compression Ratio:

12.9:1

Horsepower:

Approx. 128 hp @ 13,500 rpm (claimed, may vary by region and specific model year)

Torque:

Approx. 45 lb-ft @ 11,700 rpm (claimed, may vary by region and specific model year)

Fuel Delivery:

Digital fuel injection with two injectors per cylinder (down and up draft)

Fuel Type:

Unleaded premium gasoline (91 octane or higher recommended)

Oil Type:

SAE 10W-40 API SG or SH with JMSO MA, or SAE 20W-50 API SG or SH with JMSO MA

🔧 Transmission

Type:

6-speed, constant mesh, sequential

Clutch Type:

Assist & Slipper Clutch, Wet, Multi-disc

Gear Ratios:

Detailed in manual, but generally optimized for sporty performance

📐 Dimensions

Overall Length:

2090 mm (82.3 in)

Overall Width:

700 mm (27.6 in)

Overall Height:

1105 mm (43.5 in)

Wheelbase:

1405 mm (55.3 in)

Ground Clearance:

130 mm (5.1 in)

Seat Height:

820 mm (32.3 in)

Curb Weight:

Approx. 191 kg (421 lbs) (wet)

Fuel Tank Capacity:

17 Liters (4.5 US gal)

🛡️ Safety Features

ABS:

Optional ABS (Anti-lock Braking System) available on some models/trims

Brakes Front:

Dual semi-floating 300mm petal discs with 4-piston radial calipers

Brakes Rear:

Single 210mm petal disc with 2-piston caliper

Lighting:

Dual headlights, LED taillight

💡 Technology Features

Dashboard:

Digital multi-function instrument cluster with analog tachometer

ABS:

Optional on certain configurations.

Fuel Injection System:

Advanced digital fuel injection with dual throttle valves (SDTV - Suzuki Dual Throttle Valve, Kawasaki's equivalent)

Slipper Clutch:

Assist & Slipper Clutch reduces engine braking effect during aggressive downshifts.

🔧 Maintenance

Oil Change:

Recommended every 3,000-4,000 miles or 6 months, refer to manual for exact mileage and time intervals based on usage.

Chain Lubrication Adjustment:

Check and lubricate chain every 500-750 miles, adjust tension as needed.

Spark Plug Inspection:

Inspect at 7,500-10,000 mile intervals; replace as needed.

Air Filter Cleaning:

Inspect and clean at 7,500-10,000 mile intervals; replace if damaged.

Coolant Flush:

Recommended every 2 years or specific mileage (refer to manual).

Brake Fluid:

DOT 4

Coolant:

Permanent type ethylene glycol based coolant (50% solution with distilled water)

Potential Wear Items:

Clutch plates, brake pads, chain and sprockets are wear items that require regular inspection and replacement.

Electrical Connections:

Corrosion or loose electrical connections can cause intermittent issues; manual covers troubleshooting.

Suspension Seals:

Front fork seals can degrade over time and may require replacement.

📚 Vehicle History

Kawasaki Motorcycles:

Kawasaki Heavy Industries has a long history of producing high-performance motorcycles, particularly in the sportbike category.

Zx6R Lineage:

The ZX-6R has evolved significantly since its inception, continuously pushing the boundaries of 600cc supersport performance, often featuring advanced technology and aerodynamic designs.

Manufacturing Location:

Typically manufactured in Japan, with assembly possible in other regions.

🏆 Awards & Recognition

Award History:

While specific awards for the 2009-2011 model might not be readily available without deeper research, the ZX-6R generally receives positive reviews from motorcycle publications for its performance and handling.