🏷️ Basic Information

Make:

Can-Am

Model:

Outlander 800R

Model Year:

2009, 2010

Product Type:

Workshop Service Manual

Oem Manual Code:

Not Specified (Industry Standard)

👋 Introduction

Market Segment:

Performance-oriented utility ATV (All-Terrain Vehicle).

Competitors:

Polaris Sportsman 800, Arctic Cat Thundercat 1000, Yamaha Grizzly 700, Suzuki KingQuad 750.

Performance Focus:

Known for its powerful V-twin engine, advanced suspension, and robust build for demanding off-road use.

Target Audience:

Enthusiasts, farmers, hunters, and recreational riders requiring a powerful and capable utility ATV.

Value For Mechanics:

Essential resource for mechanical technicians, providing the in-depth knowledge required for accurate servicing and repairs.

📋 Manual Details

Coverage:

Comprehensive coverage for 2009 and 2010 Can-Am Outlander 800R models, including all sub-variants and configurations.

Page Count:

Estimated 800+ pages (typical for this type of comprehensive manual).

Manual Type:

Repair Service Manual / Workshop Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

Detailed diagnostics, repair, and overhaul of the Rotax 800cc V-twin engine, including fuel injection, ignition, lubrication, cooling, and exhaust systems.

Transmission Drivetrain:

Complete coverage of the CVT transmission, final drive, driveshafts, differentials (front and rear), and Visco-Lok system diagnostics and repair.

Suspension Steering:

Detailed procedures for front and rear suspension (independent dual A-arm, trailing arm), shocks, springs, steering linkage, hub assemblies, and wheel bearings.

Brakes:

Front and rear brake system diagnostics, caliper overhaul, rotor replacement, hydraulic system bleeding, parking brake adjustments, and ABS system information (if applicable).

Electrical Electronics:

Comprehensive wiring diagrams, troubleshooting guides for the electrical system, battery, charging system (alternator/stator, rectifier/regulator), starter motor, lighting, instrumentation, and EFI control module.

Body Frame:

Body panel removal and installation, seat, rack, and fairing maintenance, frame inspection and repair guidelines.

Cooling System:

Radiator, fan, thermostat, coolant hose inspection and replacement, coolant type and capacity specifications.

Fuel System:

Fuel pump, injectors, fuel filter replacement, fuel tank servicing, pressure testing.

Preventative Maintenance:

Scheduled maintenance intervals, oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain/belt adjustments (if applicable), brake fluid flushes, and general inspections.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts, error code interpretation for EFI system.

Repair Rebuild:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for virtually all major systems.

Component Special Procedures:

Specific torque specifications for critical fasteners, timing procedures, valve clearance adjustments, clutch adjustments, and special tool requirements.

Depth Of Coverage:

Highly detailed, suitable for professional technicians and experienced DIY mechanics. Covers everything from basic fluid checks to complete engine and transmission rebuilds.

Diagnostic Capability:

Includes diagnostic flowcharts, component testing procedures, and information on using diagnostic tools (e.g., BUDS system, though specific BUDS usage might be in specialized documentation).

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution scans, ensuring clear diagrams, schematics, and text. Optimized for digital viewing and printing.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Searchability:

Text-searchable PDF for quick information retrieval.

⚙️ Engine Specifications

Engine Type:

Rotax 4-stroke V-twin, liquid-cooled, SOHC, 8 valves

Displacement:

799.9 cc

Bore X Stroke:

92 mm x 75 mm

Compression Ratio:

9.6:1

Horsepower Estimate:

Approximately 71 hp (specifications may vary slightly by year and tuning).

Torque Estimate:

Approximately 56 lb-ft (specifications may vary slightly by year and tuning).

Fuel Delivery:

Electronic Fuel Injection (EFI) with 54mm throttle body.

Fuel Type:

Unleaded gasoline, minimum 87 octane.

Ignition System:

Magneto, electronic ignition with high-output coils.

Oil Type Specification:

SAE 10W-40 Synthetic ATV Oil meeting API GL-4 specifications (refer to manual for exact OEM spec). Example: XPS Synthetic 4T 10W-40.

Oil Capacity:

Approximately 2.2 L (with filter change).

Cooling Medium:

Ethylene Glycol based antifreeze and water mixture (50/50).

Coolant Capacity:

Approximately 3.5 L.

🔧 Transmission

Transmission Type:

CVT (Continuously Variable Transmission) with rapid engagement clutch.

Transmission Gearing:

High, Low, Neutral, Reverse, Park.

Drive Select:

2WD/4WD with Visco-Lok front differential.

Clutch Type:

CVT with secondary roller cam clutch.

Gear Reduction Ratios:

High/Low gear reduction ratios specified in manual for precise adjustments and diagnostics.

Cvt Fluid:

Refer to manual for specific CVT fluid type (e.g., XPS Synthetic CVT Fluid or equivalent meeting Can-Am specifications).

📐 Dimensions

Length:

Approximately 217.2 cm (85.5 in)

Width:

Approximately 116.8 cm (46 in)

Height:

Approximately 104.1 cm (41 in)

Wheelbase:

Approximately 131.5 cm (51.8 in)

Dry Weight:

Approximately 294 kg (648 lbs)

Ground Clearance:

Approximately 27.9 cm (11 in)

Rack Capacity Front:

100 kg (220 lbs)

Rack Capacity Rear:

200 kg (440 lbs)

Towing Capacity:

590 kg (1,300 lbs)

Front Tire Size:

25 x 8-12

Rear Tire Size:

25 x 10-12

Wheel Bolt Pattern:

4x137 mm (Industry Standard for Can-Am ATVs)

🛡️ Safety Features

Crash Test Data:

ATVs are not typically subjected to the same crash test ratings as passenger vehicles. Safety information focuses on proper operation and protective gear.

Braking System:

Hydraulically activated front and rear disc brakes with perforated rotors.

Differential Lock:

Visco-Lok auto-locking front differential enhances traction in challenging terrain.

Roll Cage Protection:

Not applicable for this ATV model. Emphasizes operator awareness and adherence to safe riding practices.

Recommended Gear:

Helmet, eye protection, gloves, long sleeves, long pants, and sturdy footwear are strongly recommended for all riders.

💡 Technology Features

Instrumentation:

Digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, 4x4 indicator, gear indicator, and diagnostic indicators.

Traction Control:

Visco-Lok front differential acts as a form of traction enhancement by automatically locking when wheel slippage is detected.

Diagnostic Port:

Includes diagnostic port for connection to BUDS (BRP Utility Diagnostic System) for advanced diagnostics and module programming (BUDS software not included in this manual).

🔧 Maintenance

Initial Service:

First service typically recommended around 10 hours or 1 month of operation (refer to manual for exact break-in procedure).

Routine Maintenance:

Engine oil and filter: every 100 hours or 6 months. Air filter: check every 20 hours, clean/replace as needed. Spark plugs: every 200 hours or 1 year. CVT belt inspection: every 100 hours.

Lubrication Points:

Refer to manual for specific lubrication points such as pivot points, steering components, and driveshaft U-joints (if applicable).

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Coolant Specifications:

50/50 mix of permanent ethylene glycol antifreeze and distilled water.

Common Wear Items:

CVT belt wear, front differential (Visco-Lok) engagement issues under heavy load, suspension bushings, and wheel bearings are common wear items due to demanding use.

Electrical System Considerations:

Battery health and charging system (stator/rectifier) are critical for EFI system operation. Corrosion in electrical connectors can also be an issue.

Efi Troubleshooting:

The manual provides detailed steps for diagnosing EFI issues, including checking sensors, fuel pressure, and ignition timing.

📚 Vehicle History

Parent Company:

Bombardier Recreational Products (BRP), a Canadian company with a long history in powersports.

Outlander Lineage:

The Outlander line has been a cornerstone of Can-Am's ATV offerings, continually evolving in performance, technology, and utility features.

Manufacturing Location:

Primarily manufactured in Quebec, Canada.

Outlander 800R Introduction:

The 800R model represented a significant step up in engine performance and features within the utility ATV segment, establishing Can-Am as a major player.

🏆 Awards & Recognition

Industry Acclaim:

While specific awards for the 2009-2010 Outlander 800R are not widely documented, Can-Am ATVs have consistently received positive reviews for performance and innovation within the powersports industry.

Consumer Reviews:

Generally well-regarded for its powerful engine and capable chassis by ATV enthusiasts and publications.