Segment:
Full-size, V-twin cruiser/touring motorcycle, positioned as a comfortable and powerful touring machine.
Competitors:
Harley-Davidson Electra Glide, Honda Gold Wing (though often considered a step up in touring features), Indian Roadmaster, Victory Vision.
Features For Manual:
The 2009-2010 Vulcan 1700 Voyager offered a large-displacement engine, comfortable ergonomics for long-distance riding, ample storage via integrated saddlebags and optional tour pack, and a substantial fairing for wind protection. These elements necessitate detailed technical documentation for proper upkeep.
Primary Coverage:
All major mechanical, electrical, and body systems for the 2009-2010 Kawasaki Vulcan 1700 Voyager.
Specific Systems:
Engine, Fuel System, Drivetrain, Transmission, Chassis, Suspension, Brakes, Electrical System, Bodywork, Troubleshooting.
Approximate Pages:
Estimated 500+ pages (typical for comprehensive workshop manuals of this era).
Type:
Workshop Repair Service Manual
Engine:
Detailed breakdown of the 1700cc V-twin engine, including cylinder head, valve train, pistons, crankshaft, lubrication system, and cooling system.
Fuel System:
Injection system components, fuel pump, injectors, throttle body, fuel tank, and evaporative emission control system.
Drivetrain:
Clutch operation, primary drive, transmission gears and shafts, final drive (belt drive system).
Chassis And Suspension:
Frame inspection, front fork (telescopic, cartridge type), rear suspension (swingarm, shock absorbers), steering system.
Brakes:
Front and rear hydraulic disc brake systems, including master cylinders, calipers, brake lines, and ABS components (if applicable).
Electrical System:
Battery, charging system (alternator, regulator/rectifier), ignition system, lighting, starter motor, instrumentation, wiring diagrams, ECU, sensors.
Bodywork And Accessories:
Fairing removal and installation, saddlebags, tour pack (if equipped), seating, fuel tank, fenders, controls.
Maintenance:
Routine inspections, oil changes, filter replacements, spark plug service, brake fluid flush, coolant changes, belt inspection/adjustment.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code diagnosis, electrical troubleshooting using wiring diagrams.
Repair:
Complete disassembly and reassembly procedures for all major components, including engine overhauls, transmission rebuilds, suspension servicing, and electrical component replacement.
Specifications And Data:
Torque specifications for all fasteners, component clearances, fluid capacities, electrical system data (resistance, voltage checks), diagnostic data.
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission rebuilds, with detailed diagnostic procedures.
Type:
Four-stroke, SOHC, V-twin
Displacement:
1700 cc (103.6 cu in)
Bore X Stroke:
102.0 x 104.0 mm
Cooling System:
Liquid-cooled
Horsepower Est:
Approx. 73 hp @ 5000 rpm (crank).
Torque Est:
Approx. 106 lb-ft @ 2750 rpm (crank).
System:
Electronic Fuel Injection (EFI) with dual 45mm throttle bodies.
Fuel Type:
Unleaded gasoline, minimum 87 octane.
Overall Length:
Approx. 101.2 in (2570 mm)
Overall Width:
Approx. 37.0 in (940 mm)
Overall Height:
Approx. 59.3 in (1505 mm)
Wheelbase:
Approx. 64.0 in (1625 mm)
Dry Weight Est:
Approx. 815.7 lbs (370 kg).
Wet Weight Est:
Approx. 877.4 lbs (398 kg).
Saddlebag Capacity Est:
Approx. 20 gallons total (combined capacity).
ABS:
Available ABS (Anti-lock Braking System) on some models/trims.
Braking System:
Dual 300mm front discs, Single 300mm rear disc.
Lighting:
Halogen headlight, LED taillight and brake light.
Chassis Design:
Steel double-cradle frame for stability.
Audio System:
Integrated audio system with AM/FM radio, CB radio (some models), and MP3 input/player compatibility.
Speakers:
Fairing-mounted speakers.
ABS:
Anti-lock Braking System (ABS) availability.
Wiring Harness:
Comprehensive wiring diagrams provided in the manual for diagnostics and potential accessory installation.
Engine Oil Change:
Every 3,000 - 4,000 miles or 6 months (refer to manual for specific interval).
Air Filter Inspection:
Inspect every 7,500 miles, replace as needed.
Spark Plug Replacement:
Typically around 15,000 - 20,000 miles (check manual for specific type and interval).
Belt Drive Inspection:
Inspect tension and condition at regular intervals (e.g., every 7,500 miles).
Engine Oil Type:
API SG or SH, SAE 20W-40 motorcycle oil (verify with manual).
Engine Oil Capacity:
Approx. 4.0 US qt (3.8 L) with filter change.
Coolant Type:
Kawasaki Motorcycle Coolant (or equivalent ethylene glycol-based antifreeze with corrosion inhibitors), 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Common Wear Items:
Clutch wear, brake pad wear, suspension seals, battery life, belt drive tensioning/wear.
Potential Engine Issues:
Rare occurrences of stator or regulator/rectifier failures; proper maintenance of cooling system is critical.
Heritage Brief:
Kawasaki has a long history of producing reliable and powerful motorcycles, with the Vulcan line evolving into a diverse range of cruiser and touring models.
Vulcan 1700 Introduction:
The Vulcan 1700 series, including the Voyager and Nomad, was introduced to offer larger displacement touring capabilities, building on the success of earlier Vulcan models.
Manufacturing Origin:
Japan
Industry Reception:
The Vulcan 1700 Voyager was generally well-received for its comfortable touring capabilities and robust V-twin engine, competing effectively in the large-displacement touring segment.
Performance Reviews:
Praised for torque, smooth power delivery, and stable handling on the highway.
Manual Standard:
Adheres to typical factory service manual standards, providing detailed OEM-level information.
