Target Audience:
Owners and technicians performing maintenance, repairs, and restorations on Yamaha TT-R125 models from 2009-2010.
Vehicle Segment:
Lightweight off-road/trail motorcycle, beginner-friendly motocross bike.
Competitors:
Honda CRF100F/CRF125F, Kawasaki KLX110/KLX125, Suzuki DR-Z110/DR-Z125.
Manual Value Proposition:
Provides detailed, expert-level guidance to ensure proper maintenance and repair, saving time and money.
Vehicle Key Features:
Reliable air-cooled engine, user-friendly power delivery, durable chassis, suitable for trail riding and novice competition.
Engine:
Complete engine disassembly, assembly, inspection, diagnosis, and repair of all internal and external components.
Fuel System:
Carburetor identification, adjustment, cleaning, and rebuilding; fuel tank and line maintenance; fuel pump (if applicable) inspection.
Ignition System:
CDI unit, ignition coil, spark plug, wiring diagrams, timing checks, and troubleshooting.
Transmission Drivetrain:
Clutch operation, inspection, and adjustment; gearbox disassembly and assembly; final drive inspection and maintenance (chain and sprockets).
Cooling System:
Air cooling system inspection, fin cleaning, and general condition assessment.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting circuits, starter system (for E models), and switchgear.
Suspension System:
Front fork (telescopic) disassembly, inspection, fluid replacement, seal replacement, and adjustment; rear shock absorber inspection and replacement.
Braking System:
Front and rear brake lever/pedal adjustment, cable inspection and lubrication, brake pad inspection and replacement, caliper maintenance, and brake fluid checks (if applicable, though typically drum brakes).
Wheel Hubs Bearings:
Wheel removal and installation, hub inspection, and wheel bearing maintenance and replacement.
Frame Chassis:
Frame inspection for damage, steering head bearing maintenance and adjustment, and general chassis component checks.
Bodywork Trim:
Removal and installation of fenders, seat, fuel tank cover, side panels, and other body components.
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning, spark plug replacement, and valve clearance checks.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common performance issues, starting problems, electrical faults, and mechanical malfunctions.
Engine Rebuild:
Detailed instructions for complete engine overhaul, including piston and ring replacement, cylinder head work, crankshaft inspection, and valve reconditioning.
Carburetor Tuning:
Comprehensive guide to carburetor adjustment for optimal performance and altitude compensation.
Suspension Rebuild:
Instructions for servicing front forks and rear shock absorbers, including seal and oil replacements.
Electrical Component Replacement:
Guidance on replacing ignition coils, stators, regulators, starters, and other electrical parts.
Brake System Service:
Procedures for brake adjustment, pad replacement, and general brake system upkeep.
Depth Of Coverage:
Comprehensive; covers everything from basic maintenance and adjustments to complete engine and chassis overhauls.
Diagnostic Tools:
While not a diagnostic tool itself, it provides the information necessary to use basic tools for diagnosis (e.g., feeler gauges, multimeter).
Troubleshooting Flowcharts:
Likely includes flowcharts or step-by-step diagnostic trees for common problems.
Torque Specifications:
Includes detailed torque specifications for all critical fasteners.
Clearances Tolerances:
Provides precise measurements for clearances and tolerances on engine components (e.g., piston to cylinder, valve clearances).
Wiring Diagrams:
Detailed electrical wiring diagrams for all electrical systems.
Engine Type:
4-stroke, SOHC, 2-valve, Air-cooled
Displacement:
124 cc (7.57 cu. in.)
Bore X Stroke:
54 mm x 54.5 mm (2.13 in x 2.15 in)
Horsepower Est:
Approx. 10-12 HP (Note: Official figures often not published for this class)
Torque Est:
Approx. 7-8 lb-ft (Note: Official figures often not published for this class)
Carburetor Model:
Mikuni VM20SS (typical for models of this era)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
1.7 L (0.45 gal)
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR7HSA (or equivalent)
Lubrication Type:
Wet sump
Engine Oil Capacity:
0.8 L (0.85 US qt)
Recommended Oil Viscosity:
SAE 10W-30 API SG or higher (check manual for exact spec)
Overall Length:
Approx. 1770 mm (69.7 in) for TT-R125 / 1840 mm (72.4 in) for TT-R125L
Overall Width:
Approx. 780 mm (30.7 in)
Overall Height:
Approx. 1080 mm (42.5 in) for TT-R125 / 1140 mm (44.9 in) for TT-R125L
Seat Height:
Approx. 795 mm (31.3 in) for TT-R125 / 825 mm (32.5 in) for TT-R125L
Wheelbase:
Approx. 1275 mm (50.2 in) for TT-R125 / 1285 mm (50.6 in) for TT-R125L
Ground Clearance:
Approx. 270 mm (10.6 in) for TT-R125 / 295 mm (11.6 in) for TT-R125L
Curb Weight:
Approx. 98 kg (216 lbs) for TT-R125 / 100 kg (220 lbs) for TT-R125L (wet)
Front Tire Size:
70/100-17 M/C 40P (TT-R125) / 70/100-19 M/C 42P (TT-R125L)
Rear Tire Size:
90/100-14 M/C 49P (TT-R125) / 90/100-16 M/C 54P (TT-R125L)
Wheel Bolt Pattern:
N/A (spoked wheels, hub-mounted bearings)
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first (consult manual for exact recommendations).
Air Filter Cleaning:
Clean every 500 km (300 miles) or more frequently in dusty conditions.
Spark Plug Check:
Check and clean/gap every 1,000 km (600 miles); replace as needed.
Valve Clearance Check:
Check every 4,000 km (2,500 miles) or annually.
Chain Lubrication Adjustment:
Lubricate every 500 km (300 miles) and check for slack at the same interval.
Engine Oil Spec:
Yamalube 4 (or equivalent) SAE 10W-30 API SG.
Brake Fluid Spec:
N/A (Drum brakes do not use hydraulic fluid).
Fork Oil Type:
Yamaha Fork Oil G10 (or equivalent SAE 10W damping fluid)
Fork Oil Quantity:
Approx. 375 ml per fork leg (check manual for exact specification and level).
Carburetor Fouling:
Common with infrequent use; requires cleaning and proper fuel storage.
Clutch Wear:
Can wear prematurely with aggressive riding or improper clutch use.
Chain And Sprockets:
Wear out over time, especially with poor maintenance; requires regular adjustment and lubrication.
Air Filter Maintenance:
Neglecting air filter cleaning can lead to premature engine wear.