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Yamaha YFM550 YFM700 2009 2010 Service Repair Factory Manual

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This manual covers the YFM550 and YFM700 Grizzly All-Terrain Vehicles (ATVs) produced for the 2009 and 2010 model years. These high-performance utility ATVs are engineered for robust off-road capability, offering...
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Taper: Atv
Distributeur:
UGS: 58008
Yamaha YFM550 YFM700 2009 2010 Service Repair Factory ManualYamaha YFM550 YFM700 2009 2010 Service Repair Factory ManualYamaha YFM550 YFM700 2009 2010 Service Repair Factory ManualYamaha YFM550 YFM700 2009 2010 Service Repair Factory Manual
This manual covers the YFM550 and YFM700 Grizzly All-Terrain Vehicles (ATVs) produced for the 2009 and 2010 model years. These high-performance utility ATVs are engineered for robust off-road capability, offering reliable performance for outdoor enthusiasts and workers alike. Key features include powerful liquid-cooled engines with electronic fuel injection, renowned automatic transmission with integral engine braking, independent rear suspension, and selectable 2WD/4WD with a locking front differential. Some models also feature Electric Power Steering (EPS) for reduced rider fatigue and improved control. The Grizzly line is recognized for its durability and innovation within the competitive utility ATV market. This comprehensive Factory Service Manual provides detailed instructions for the maintenance, repair, and overhaul of your Grizzly ATV. It covers all major systems, including the engine, drivetrain, chassis, suspension, brakes, and electrical components. You will find step-by-step procedures for routine maintenance, troubleshooting common issues, component disassembly and reassembly, and complete engine and transmission rebuilds. Technical specifications, torque values, and diagnostic information are included to ensure accurate and effective servicing. This manual is an essential resource for owners, mechanics, and technicians seeking to maintain the optimal performance and longevity of their YFM550 or YFM700 Grizzly.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM700 Grizzly
Generation
Applicable Years:
2009, 2010
Codes
Chassis Codes:
YFM550FGH, YFM700FGH (specific codes may vary by sub-model and region)
👋 Introduction
Market Position
Segment:
High-performance utility ATV (All-Terrain Vehicle)
Target Audience:
Enthusiasts, outdoor workers, recreational riders seeking robust performance and reliability.
Competitive Analysis
Key Competitors:
Polaris Sportsman series, Can-Am Outlander series, Honda Foreman/Rancher series, Suzuki KingQuad series.
Key Features
Model Features:
Liquid-cooled engines, electronic fuel injection (EFI), Yamaha's Ultramatic automatic transmission with engine braking, independent rear suspension (IRS), electric power steering (EPS) on select models, shaft drive with differential lock.
Manual Value Proposition:
Essential resource for maintaining optimal performance, diagnosing issues, and executing repairs, saving time and money on professional service.
📋 Manual Details
Coverage Areas
Main Topics:
Complete service, repair, and workshop instructions for Yamaha YFM550 and YFM700 Grizzly models.
Page Count
Estimated Pages:
Varies by specific model variant, typically 300-500+ pages for a comprehensive factory manual.
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English (standard for factory manuals distributed globally)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Internal combustion engine overhaul, diagnostics, tuning, lubrication, cooling, exhaust systems.
Drivetrain:
Transmission (automatic, Ultramatic), final drive, drive shafts, CV joints, differential components.
Chassis And Suspension:
Frame, front and rear suspension (A-arms, shocks, springs), steering system, wheel bearings.
Brakes:
Hydraulic brake system (front and rear discs), calipers, master cylinders, brake lines, bleeding procedures.
Electrical:
Ignition system, starting system, charging system (stator, regulator/rectifier), battery, lighting, wiring diagrams, sensors, EFI system components.
Fuel System:
Fuel injection (EFI) system, fuel pump, injectors, throttle body, fuel tank, fuel lines.
Body And Trim:
Body panels, fenders, racks, seat, plastics, decals.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, valve adjustments, spark plug replacement.
Troubleshooting:
Diagnostic charts, common problems and solutions, error code interpretations (if applicable).
Repair:
Component removal, disassembly, inspection, repair, reassembly, and installation procedures.
Overhaul:
Complete engine rebuild, transmission overhauls, suspension component rebuilds.
Specifications:
Torque specifications for all fasteners, critical measurements, clearances, tolerances.
Electrical Diagnostics:
Wiring diagrams, component testing, circuit troubleshooting, diagnostic connector usage.
Technical Depth
Depth:
Comprehensive, from basic routine maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics.
📊 Manual Specifications
File Format
Format Type:
Digital (PDF)
Searchability:
Searchable text content for easy information retrieval.
Print Quality
Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 550:
4-stroke, liquid-cooled, SOHC, 4-valve, single-cylinder
Engine Type 700:
4-stroke, liquid-cooled, SOHC, 4-valve, single-cylinder
Displacement 550:
530cc
Displacement 700:
686cc
Performance
Bore X Stroke 550:
95.0 mm x 73.5 mm
Bore X Stroke 700:
100.0 mm x 85.0 mm
Compression Ratio 550:
9.2:1
Compression Ratio 700:
8.1:1
Fuel System
Fuel Delivery System:
Electronic Fuel Injection (EFI) with Mikuni throttle body
Ignition System:
TCI (Transistor Controlled Ignition)
Fuel Type:
Unleaded gasoline (minimum 87 octane)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.
Oil Capacity With Filter 550:
2.60 L (2.75 US qt)
Oil Capacity With Filter 700:
2.70 L (2.85 US qt)
🔧 Transmission
Standard
Type:
Yamaha Ultramatic Automatic Transmission (CVT) with On-Command 2WD/4WD and locking front differential.
Features:
Automatic centrifugal clutch, V-belt transmission, engine braking on deceleration.
Final Drive:
Shaft drive, sealed U-joint, final reduction gear.
Transmission Fluid Type:
Yamalube Gear Oil 0W-30 API GL-4
Transmission Fluid Capacity:
0.24 L (0.25 US qt) for front differential, 0.30 L (0.32 US qt) for rear differential.
📐 Dimensions
Exterior
Length 550 700:
Approx. 82.1 inches (2085 mm)
Width 550 700:
Approx. 46.5 inches (1180 mm)
Height 550 700:
Approx. 49.2 inches (1250 mm)
Wheelbase 550 700:
Approx. 50.4 inches (1280 mm)
Weights
Dry Weight 550:
Approx. 607 lbs (275 kg)
Dry Weight 700:
Approx. 617 lbs (279 kg)
Curb Weight 550:
Approx. 644 lbs (292 kg)
Curb Weight 700:
Approx. 655 lbs (297 kg)
Ground Clearance 550 700:
Approx. 10.8 inches (274 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing Capacity:
1322 lbs (600 kg)
Tongue Weight Capacity:
132 lbs (60 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI/SVIA 1-2004 and 2-2004 standards. EPA compliant.
Active Features
Engine Braking:
Yamaha Ultramatic transmission provides engine braking on descents.
Differential Lock:
On-Command system allows for 2WD, 4WD, and locked 4WD engagement for enhanced traction.
Passive Features
Handlebars Design:
Ergonomically designed handlebars with cushioned grips for rider comfort and control.
Lighting:
Dual 30W halogen multi-reflector headlights, 15W sealed beam brake/taillight.
💡 Technology Features
Infotainment
Display Features:
Digital LCD instrument cluster displaying speedometer, odometer, trip meter, fuel gauge, clock, 2WD/4WD indicator, transmission gear indicator (if applicable), and warning lamps.
Driver Assistance
Eps:
Electric Power Steering (EPS) available on specific trims, reducing steering effort and rider fatigue.
Connectivity
Usb Charging Port:
Not standard on these models; aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Initial Inspection:
First 10-hour or 100-mile service (includes oil change, filter check, lubrication).
Regular Oil Change:
Every 100 hours or 6 months (whichever comes first), or every 1000 miles.
Air Filter Cleaning Replacement:
Inspect every 20 hours; clean or replace as needed, more frequently in dusty conditions.
Valve Adjustment:
Every 200 hours or 12 months.
Spark Plug Replacement:
Every 400 hours or 24 months.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Engine Oil Grade:
API SG or higher, JASO MA certified
Coolant Type:
Ethylene glycol-based antifreeze solution (50% mixture with distilled water recommended for -34°C / -30°F protection)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
CV boots, brake pads, wheel bearings, drive belts (CVT).
Potential Electrical Concerns:
Occasional issues with voltage regulators or stators due to heat and vibration; wiring harness integrity should be checked.
Drive Belt Life:
CVT drive belt life is dependent on riding style and conditions; timely replacement is crucial to prevent CVT damage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, known for its long history in motorcycles, marine engines, and musical instruments.
Model Evolution
Grizzly Lineage:
The Grizzly line has a strong reputation for off-road capability, durability, and innovation since its introduction. The 550 and 700 models represent a refinement of earlier designs, focusing on increased power, improved suspension, and advanced features like EFI and EPS.
Production
Production Period:
Models for 2009 and 2010 are part of a well-established generation for the Grizzly series.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Yamaha Grizzly models consistently receive positive reviews for their durability, off-road performance, and innovation in the utility ATV segment.
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