Kawasaki 1700 Classic Tourer Vulcan 2009-2012 Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 1700 Classic Tourer Codes Model Code Prefix: VN1700 Generation Generation Name: First Generation Vulcan 1700 👋 Introduction Market Position Market Segment: Cruiser...

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Taper: Motorcycle

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UGS: 80592

Mots clés: 1700 Classic Tourer Vulcan 2009 2010 2011 2012 Kawasaki Misc Motorcycle Motorcycles

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Vulcan 1700 Classic Tourer

Codes

Model Code Prefix:

VN1700

Generation

Generation Name:

First Generation Vulcan 1700

👋 Introduction

Market Position

Market Segment:

Cruiser Motorcycle

Key Features

Model Focus:

Long-distance touring with classic styling and comfortable ergonomics

Touring Amenities:

Integrated saddlebags, large windscreen, passenger backrest

📋 Manual Details

Coverage Areas

Applicable Years:

2009, 2010, 2011, 2012

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, timing, valve clearance, lubrication system

Fuel System:

Fuel injection system (FI), throttle body, injectors, fuel pump, pressure regulator

Ignition System:

Ignition coils, spark plugs, ignition control module (ICM), timing

Drivetrain:

Final drive, bevel gear unit, driveshaft, universal joints

Suspension:

Front fork (telescopic, cartridge), rear shock absorbers, swingarm, linkage maintenance

Brakes:

Hydraulic disc brakes (front and rear), calipers, master cylinders, brake lines, bleeding procedures

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting, horn

Bodywork Chassis:

Frame inspection, fairings, body panels, seats, luggage systems, handlebars

Cooling System:

Radiator, coolant, fan, thermostat, hoses

Exhaust System:

Mufflers, exhaust pipes, catalytic converter (if applicable)

Controls:

Throttle control, clutch lever, brake lever, shifter operation

Transmission

Transmission Gearbox:

Clutch, gearbox operation, gear inspection, shifting mechanism

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug service, brake fluid replacement

Troubleshooting:

Diagnostic procedures for common malfunctions and fault codes

Repair Procedures:

Detailed step-by-step instructions for component removal, installation, and repair

Major Overhaul:

Engine rebuilding, transmission overhaul, suspension component replacement

Diagnostic Tests:

Procedures for testing electrical components, fuel system pressures, and ignition timing

Technical Depth

Diagnostic Capability:

Advanced diagnostics including EFI system analysis and electrical troubleshooting

Rebuild Instructions:

Comprehensive instructions for complete engine and transmission rebuilds

Component Specifications:

Detailed torque specifications, clearances, and measurements for all components

📊 Manual Specifications

File Format

File Format:

Portable Document Format (PDF)

Print Quality

Print Quality:

High-resolution, clear text and diagrams, printable

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Searchability

Searchability:

Searchable text for quick information retrieval

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-Twin, Four-stroke, SOHC, 8-valve

Displacement:

1,700 cc (103.6 cu in)

Bore X Stroke:

102.0 x 104.0 mm

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approximately 80-85 HP (at crankshaft, estimated)

Torque:

Approximately 100-105 lb-ft (at crankshaft, estimated)

Fuel System

Fuel Delivery:

Fuel Injection with Dual Throttle Valves (Kawasaki Twin Throttle System - K-Tronic)

Fuel Type:

Unleaded Gasoline, 87 Octane (or higher)

Lubrication

Oil Type:

SAE 10W-40 API SG or SH, JASO MA

Oil Capacity:

Approximately 4.0 US qt (3.8 L) with filter change

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Features

Clutch Type:

Wet, multi-disc, manual

Final Drive Type:

Belt Drive

📐 Dimensions

Exterior

Length:

Approx. 2575 mm (101.4 in)

Width:

Approx. 980 mm (38.6 in)

Height:

Approx. 1520 mm (59.8 in) (with windscreen)

Weights

Dry Weight:

Approx. 346 kg (763 lbs)

Curb Weight:

Approx. 372 kg (820 lbs)

Fuel Capacity:

20.0 L (5.3 US gal)

🛡️ Safety Features

Ratings

Optional (ABS) on some models

Passive Features

Lighting:

Halogen headlight, LED tail light

💡 Technology Features

Infotainment

Audio System:

Optional integrated audio system (features vary by market and trim)

Connectivity

Cruise Control:

Electronic cruise control system

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 7,500 km (4,500 miles) or 6 months

Air Filter Inspection:

Every 7,500 km (4,500 miles)

Spark Plug Replacement:

Every 15,000 km (9,000 miles)

Brake Fluid Replacement:

Every 2 years

Fluid Specifications

Coolant Type:

Kawasaki Genuine Coolant or equivalent ethylene glycol-based antifreeze/coolant (50% mixture with distilled water)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Belt drive tension and wear, potential for stator/regulator issues (common in many liquid-cooled bikes of the era)

📚 Vehicle History

Brand Heritage

Brand Legacy:

Kawasaki Heavy Industries, Ltd. known for engineering excellence in motorcycles and other industries

Model Evolution

Vulcan Lineage:

Part of the long-standing Kawasaki Vulcan cruiser family, evolving from smaller displacements to larger V-twins

Production

Production Period:

Introduced for the 2009 model year

🏆 Awards & Recognition

Recognitions

Model Recognition:

While specific awards for this exact model year are not widely publicized, the Vulcan 1700 platform is recognized for its comfortable touring capabilities and robust V-twin engine.